Table Of Contents - Taylor-Dunn ET-015-00 Operation, T Roubleshooting And Replacement Parts Manual

Introduction
About this manual .................................... 2
Who Should Read This Manual ............... 2
Responsibilities ........................................ 2
How To Use This Manual .......................... 3
Conventions ............................................................ 3
How to Identify Your Vehicle .................... 4
Taking Delivery of Your Vehicle ............... 5
Safety Rules and Operating Instructions
Standard Specifications* .......................... 2
Safety Rules and Guidelines .................... 3
Driver Training Program ........................... 3
Driver Qualifications. .............................................. 3
Vehicle Controls ....................................... 4
1) Light Switch ........................................................ 4
2) Windshield Wiper Switch. .................................. 4
3) Hour Meter. ......................................................... 4
4) Battery Status Gauge ......................................... 4
5) Turn Signal Lever. ............................................. 4
6) Hazard Lights. .................................................... 4
7) Speedometer ...................................................... 4
8) Start Switch. ....................................................... 4
9) Power Light. ....................................................... 4
10) Heater/Defrost Timer (optional). ....................... 4
11) Heater/Defrost Switch (optional). ...................... 4
Odometer / Trip Odometer ...................................... 5
Horn Switch ............................................................ 5
Shift Lever .............................................................. 5
Battery Disconnect ................................................. 5
Steering .................................................................. 6
Seat Interlock Switch .............................................. 6
1) Accelerator Pedal ............................................... 6
2) Foot Brake Pedal ................................................ 6
3) Park Brake, Hand ............................................... 6
Vehicle Operational Guidelines ............... 7
Safety Guidelines ................................................... 7
Starting: .................................................................. 7
While driving: .......................................................... 7
Loading and Unloading ........................................... 7
Towing Loads:......................................................... 7
Parking ................................................................... 8
Towing This Vehicle ................................................ 8
Fuse Panel ................................................ 9
Fuse Panel ............................................................. 9
Charging your vehicle .............................. 10
Signet® Charger Operation, Model HB Series ....... 10
Signet® Charger Operation, Model HBS series ..... 10
Lestronic II® Charger Operation ............................. 11
New Battery Break in .............................................. 11
Charging Time ........................................................ 11
Storing / Returning to Service ................ 11
Storing Your Vehicle ................................................ 11
Returning to Service ............................................... 11
Periodic Maintenance Checklist .............. 12
Daily Visual inspection: ........................................... 13
Maintenance Guidelines for
Severe Duty Applications ................... 13
Contents
General Maintenance
Maintenance Guidelines ........................... 2
Troubleshooting Guide ............................ 3
Lubrication Chart ...................................... 4
Front Axle Service
Inspect the Front Wheel Bearings and
King Pin .............................................. 2
Adjust Front Wheel Bearings .................. 3
Front Axle Removal and Installation ....... 4
Removal .................................................................. 4
Installation .............................................................. 4
Steering Component Service
Front End Alignment ................................ 2
Inspect Ball Joints .................................... 5
Adjust the Steering Gear .......................... 6
Replace the Ball Joints, Tie Rods, and
Drag Link ............................................ 7
Replacing the Drag Link ......................................... 8
Replacing the Tie Rod ............................................ 9
Center the Steering Gear .......................... 9
Repair the Steering Gear .......................... 10
Exploded View of Steering Gear ............................ 12
Transmission/Rear Axle Service
Adjust the Drive Chain ............................. 2
Check the Oil Level ................................... 3
Change the Oil .......................................... 3
Drive Motor, Chain Drive .......................... 4
Remove .................................................................. 4
Install ...................................................................... 4
Rear Axle ................................................... 5
Remove and Install ................................................. 5
Replace the Axle Bearing ........................................ 5
Chain Case ................................................ 6
Disassemble ........................................................... 6
Assemble ................................................................ 6
Differential Assembly (3rd Member) ........ 8
Disassemble ........................................................... 8
Assemble ................................................................ 9
Re-shimming the Pinion Housing ............ 11
Exploded View .......................................... 12

Table of Contents