ESAB Precision Plasmarc Installation, Operation And Maintenance Manual For Residential Installation page 145

SECTION 6
6.10 Precision Plasma Power Source Wiring Diagram
Part 1 Part 1 Part 1 Part 1
P1 P1 P1 P1
1 1 1 1
2 2 2 2 P4-14(BRN) P4-14(BRN) P4-14(BRN) P4-14(BRN)
3 3 3 3 P4-13(RED) P4-13(RED) P4-13(RED) P4-13(RED)
4 4 4 4
5 5 5 5 PCB1 P1- 6(BLK) PCB1 P1- 6(BLK) PCB1 P1- 6(BLK) PCB1 P1- 6(BLK)
6 6 6 6 PCB1 P1- 5(BLK) PCB1 P1- 5(BLK) PCB1 P1- 5(BLK) PCB1 P1- 5(BLK)
7 7 7 7 PLC1 P2- 11(WHT) PLC1 P2- 11(WHT) PLC1 P2- 11(WHT) PLC1 P2- 11(WHT)
8 8 8 8 PLC1 P2- 12(ORN) PLC1 P2- 12(ORN) PLC1 P2- 12(ORN) PLC1 P2- 12(ORN)
9 9 9 9 PLC1 P2- 13(GRY) PLC1 P2- 13(GRY)
PLC1 P2- 13(GRY) PLC1 P2- 13(GRY)
10 10 PLC1 P2- 14(YEL) PLC1 P2- 14(YEL)
10 10 PLC1 P2- 14(YEL) PLC1 P2- 14(YEL)
11 11 PCB1 P1- 12(BLK) PCB1 P1- 12(BLK)
11 11 PCB1 P1- 12(BLK) PCB1 P1- 12(BLK)
12 12 PCB1 P1- 11(BLK) PCB1 P1- 11(BLK)
12 12 PCB1 P1- 11(BLK) PCB1 P1- 11(BLK)
13 13 MOD1 P1-5 (BLK) MOD1 P1-5 (BLK)
13 13 MOD1 P1-5 (BLK) MOD1 P1-5 (BLK)
14 14 MOD1 P1-6 (RED) MOD1 P1-6 (RED)
14 14 MOD1 P1-6 (RED) MOD1 P1-6 (RED)
15 15 15 15 MOD1 P1-2 (BLU) MOD1 P1-2 (BLU) MOD1 P1-2 (BLU) MOD1 P1-2 (BLU)
16 16 16 16 MOD1 P1-1 (VIO) MOD1 P1-1 (VIO) MOD1 P1-1 (VIO) MOD1 P1-1 (VIO)
17 17 17 17 PCB1 P1- 18(BLK) PCB1 P1- 18(BLK) PCB1 P1- 18(BLK) PCB1 P1- 18(BLK)
18 18 18 18 PCB1 P1- 17(BLK) PCB1 P1- 17(BLK) PCB1 P1- 17(BLK) PCB1 P1- 17(BLK)
MOD1 P1- 7(BLU) MOD1 P1- 7(BLU) MOD1 P1- 7(BLU) MOD1 P1- 7(BLU)
R2- 3(BLU) R2- 3(BLU)
R2- 3(BLU) R2- 3(BLU)
R2- 2(BRN) R2- 2(BRN) R2- 2(BRN) R2- 2(BRN)
PCB1 P10- 2(RED) PCB1 P10- 2(RED)
PCB1 P10- 2(RED) PCB1 P10- 2(RED)
TB6-7(ORN) TB6-7(ORN) TB6-7(ORN) TB6-7(ORN)
L1-H2 (BLK) L1-H2 (BLK)
L1-H2 (BLK) L1-H2 (BLK)
BLK BLK
BLK BLK
S2 S2 S2 S2
R7-2 (ORN) R7-2 (ORN) R7-2 (ORN) R7-2 (ORN)
R1-2 (BLK) R1-2 (BLK) R1-2 (BLK) R1-2 (BLK)
K2- L3 (BLU) K2- L3 (BLU) K2- L3 (BLU) K2- L3 (BLU)
PCB1 PCB1 PCB1 PCB1
P2 P2 P2 P2 P3 P3 P3 P3
1 1 1 1 P4- 10(VIO) P4- 10(VIO) 1 1 1 1 P4- 11(GRY) P4- 11(GRY) 1 1 1 1
P4- 10(VIO) P4- 10(VIO) P4- 11(GRY) P4- 11(GRY)
2 2 2 2 P4- 9(VIO) P4- 9(VIO) P4- 9(VIO) P4- 9(VIO) 2 2 2 2 P4- 12(BLU) P4- 12(BLU) P4- 12(BLU) P4- 12(BLU) 2 2 2 2
3 3 3 3 3 3 3 3 3 3 3 3
4 4 4 4 P4- 8(ORN) P4- 8(ORN) P4- 8(ORN) P4- 8(ORN) 4 4 4 4 4 4 4 4
5 5 5 5 P4- 7(ORN) P4- 7(ORN) P4- 7(ORN) P4- 7(ORN) 5 5 5 5 5 5 5 5
6 6 6 6 6 6 6 6 6 6 6 6
7 7 7 7 7 7 7 7 7 7 7 7
8 8 8 8 P3- 3(GRY) P3- 3(GRY) P3- 3(GRY) P3- 3(GRY) 8 8 8 8 8 8 8 8
9 9 9 9 P3- 4(RED) P3- 4(RED) 9 9 9 9 9 9 9 9
P3- 4(RED) P3- 4(RED)
10 10 P3- 5(GRY) P3- 5(GRY) 10 10 10 10
10 10 P3- 5(GRY) P3- 5(GRY) 10 10 10 10
11 11 P4- 4(BRN) P4- 4(BRN) 11 11
11 11 P4- 4(BRN) P4- 4(BRN) 11 11
11 11 11 11
12 12 P4- 3(BRN) P4- 3(BRN) 12 12 MOD1 P1- 3(ORN) MOD1 P1- 3(ORN)
12 12 P4- 3(BRN) P4- 3(BRN) 12 12 MOD1 P1- 3(ORN) MOD1 P1- 3(ORN)
12 12 12 12
13 13 P4- 2(BLU) P4- 2(BLU) 13 13 MOD1 P1- 4(WHT) MOD1 P1- 4(WHT)
13 13 P4- 2(BLU) P4- 2(BLU) 13 13 MOD1 P1- 4(WHT) MOD1 P1- 4(WHT)
13 13 13 13
14 14 P4- 1(BLU) P4- 1(BLU) 14 14
14 14 P4- 1(BLU) P4- 1(BLU) 14 14
14 14 14 14
15 15 15 15 P3- 1(YEL) P3- 1(YEL) P3- 1(YEL) P3- 1(YEL) 15 15 15 15
15 15 15 15
16 16 16 16 P3- 2(YEL) P3- 2(YEL) P3- 2(YEL) P3- 2(YEL) 16 16 16 16
16 16 16 16
17 17 17 17 PCB-TB P1-6(YEL) PCB-TB P1-6(YEL) PCB-TB P1-6(YEL) PCB-TB P1-6(YEL)
17 17
17 17
18 18 18 18 MOD1 P1- 7(BLU) MOD1 P1- 7(BLU) MOD1 P1- 7(BLU) MOD1 P1- 7(BLU)
18 18
18 18
1 1 1 1 3 3 3 3
2 2 2 2
MOD1 P1- 9 (ORN) MOD1 P1- 9 (ORN)
MOD1 P1- 9 (ORN) MOD1 P1- 9 (ORN)
S3- 1 (BRN) S3- 1 (BRN) S3- 1 (BRN) S3- 1 (BRN)
S3- 4 (BLU) S3- 4 (BLU) S3- 4 (BLU) S3- 4 (BLU)
VIEW OF R2 VIEW OF R2 VIEW OF R2 VIEW OF R2
PCB1 P10- 1(VIO) PCB1 P10- 1(VIO)
PCB1 P10- 1(VIO) PCB1 P10- 1(VIO)
TB6-8(GRY) TB6-8(GRY) TB6-8(GRY) TB6-8(GRY)
SEE SEE SEE SEE
4 4 4 4 5 5 5 5 6 6 6 6 VIEW VIEW
VIEW VIEW
1,3
S3 S3 S3 S3
1 1 1 1 2 2 2 2 3 3 3 3
2
OF R2 OF R2
OF R2 OF R2
R2 R2 R2 R2
1 1 1 1 P1 P1 18 18 18 18
P1 P1
16 16 16 16
4 4 4 4
P9 P9 P9 P9
1 1 1 1
P2 P2 P2 P2
4 4 4 4
1 1 1 1
P5 P5
P5 P5
PCB4 PCB4
PCB4 PCB4
1 1 1 1 18 18 18 18
3 3 3 3
P3 P3 P3 P3
P7 P7 P7 P7
1 1 1 1
1 1 1 1
P10 P10 P10 P10 P4 P4
P4 P4
1 1 1 1
5 5 5 5
18 18
1 1 1 1 18 18
K1- L2 (BLU) K1- L2 (BLU) K1- L2 (BLU) K1- L2 (BLU)
F4-1 (YEL) F4-1 (YEL)
F4-1 (YEL) F4-1 (YEL)
S2 S2 S2 S2
1 1 1 1 2 2 2 2
S1 S1 3 3 3 3 4 4 4 4
S1 S1
5 5 5 5 6 6 6 6
FS1 FS1
FS1 FS1
P4 P4 P4 P4 P5 P5 P5 P5
PLC1 P1-1(BRN) PLC1 P1-1(BRN) 1 1 1 1 PLC1 P1- 5 (BLK) PLC1 P1- 5 (BLK)
PLC1 P1-1(BRN) PLC1 P1-1(BRN) PLC1 P1- 5 (BLK) PLC1 P1- 5 (BLK)
PLC1 P1-2(GRY) PLC1 P1-2(GRY) PLC1 P1-2(GRY) PLC1 P1-2(GRY) 2 2 2 2 PLC1 P1- 6 (VIO) PLC1 P1- 6 (VIO) PLC1 P1- 6 (VIO) PLC1 P1- 6 (VIO)
MOD1 P3- 1(RED) MOD1 P3- 1(RED) MOD1 P3- 1(RED) MOD1 P3- 1(RED)
MOD1 P3- 2(YEL) MOD1 P3- 2(YEL) MOD1 P3- 2(YEL) MOD1 P3- 2(YEL)
PLC1 P1-3(YEL) PLC1 P1-3(YEL) PLC1 P1-3(YEL) PLC1 P1-3(YEL)
PLC1 P1-8(ORN) PLC1 P1-8(ORN) PLC1 P1-8(ORN) PLC1 P1-8(ORN)
PLC1 P1-3(YEL) PLC1 P1-3(YEL)
PLC1 P1-3(YEL) PLC1 P1-3(YEL)
PLC1 P1-4(WHT) PLC1 P1-4(WHT)
PLC1 P1-4(WHT) PLC1 P1-4(WHT)
MOD1 P3- 7(RED) MOD1 P3- 7(RED) MOD1 P3- 7(RED) MOD1 P3- 7(RED)
MOD1 P3- 8(BLK) MOD1 P3- 8(BLK) MOD1 P3- 8(BLK) MOD1 P3- 8(BLK)
MOD1 P3- 9(VIO) MOD1 P3- 9(VIO) MOD1 P3- 9(VIO) MOD1 P3- 9(VIO)
MOD1 P3- 10(YEL) MOD1 P3- 10(YEL) MOD1 P3- 10(YEL) MOD1 P3- 10(YEL)
MOD1 P3- 3(BLU) MOD1 P3- 3(BLU) MOD1 P3- 3(BLU) MOD1 P3- 3(BLU)
MOD1 P3- 4(ORN) MOD1 P3- 4(ORN) MOD1 P3- 4(ORN) MOD1 P3- 4(ORN)
S2-5 (BLK) S2-5 (BLK) S2-5 (BLK) S2-5 (BLK)
H2 H2 H2 H2
L1 L1 L1 L1
K2- L3(BLU) K2- L3(BLU) K2- L3(BLU) K2- L3(BLU)
H1 H1
H1 H1
J1- A (GRN) J1- A (GRN) J1- A (GRN) J1- A (GRN)
* * * *
M1- GND (GRN) M1- GND (GRN) M1- GND (GRN) M1- GND (GRN)
1 1 1 1 2 2 2 2 1 1 1 1 2 2 2 2
F4 F4 F4 F4 CB2 CB2 CB2 CB2
* * * *
RED RED RED RED
NC NC
NC NC
* * * *
BLK BLK BLK BLK
J4-14(BRN) J4-14(BRN) J4-14(BRN) J4-14(BRN)
C C C C
* * * *
ORN ORN ORN ORN J4-13(RED) J4-13(RED)
J4-13(RED) J4-13(RED)
NO NO
NO NO
6-13
TROUBLESHOOTING
P7 P7 P7 P7 P9 P9 P9 P9
1 1 1 1 PLC1 P2- 5(BLK) PLC1 P2- 5(BLK) 1 1 1 1 MOD1 P1- 14(RED) MOD1 P1- 14(RED) 1 1 1 1
PLC1 P2- 5(BLK) PLC1 P2- 5(BLK) MOD1 P1- 14(RED) MOD1 P1- 14(RED)
2 2 2 2 2 2 2 2 2 2 2 2
3 3 3 3 TB6-5(RED) TB6-5(RED) TB6-5(RED) TB6-5(RED) 3 3 3 3 MOD1 P1- 15(BLK) MOD1 P1- 15(BLK) MOD1 P1- 15(BLK) MOD1 P1- 15(BLK) 3 3 3 3
4 4 4 4
5 5 5 5
A A A A GND2 (GRN) GND2 (GRN) GND2 (GRN) GND2 (GRN)
B B B B PLC- 0108 (YEL) PLC- 0108 (YEL)
PLC- 0108 (YEL) PLC- 0108 (YEL)
C C C C PLC1 J2-4 (ORN) PLC1 J2-4 (ORN)
PLC1 J2-4 (ORN) PLC1 J2-4 (ORN)
D D D D PLC- COMM6 (BLU) PLC- COMM6 (BLU) PLC- COMM6 (BLU) PLC- COMM6 (BLU)
E E E E
F F F F PLC- 0109 (GRY) PLC- 0109 (GRY)
PLC- 0109 (GRY) PLC- 0109 (GRY)
G G G G K5-A (BLK) K5-A (BLK)
K5-A (BLK) K5-A (BLK)
H H H H
J J J J PLC- 0110 (WHT) PLC- 0110 (WHT) PLC- 0110 (WHT) PLC- 0110 (WHT)
K K K K K6-A (YEL) K6-A (YEL) K6-A (YEL) K6-A (YEL)
L L L L PLC- 0111 (BRN) PLC- 0111 (BRN)
PLC- 0111 (BRN) PLC- 0111 (BRN)
PLC- 0101 (VIO) PLC- 0101 (VIO)
M M M M PLC- 0101 (VIO) PLC- 0101 (VIO)
N N N N PLC1 J2-9 (GRY) PLC1 J2-9 (GRY) PLC1 J2-9 (GRY) PLC1 J2-9 (GRY)
P P P P
R R R R
S S S S
T T T T
U U U U
V V V V
A A A A TB3-20 (BLU) TB3-20 (BLU) TB3-20 (BLU) TB3-20 (BLU)
B B B B TB3-21 (GRY) TB3-21 (GRY) TB3-21 (GRY) TB3-21 (GRY)
C C C C TB3-13 (ORN) TB3-13 (ORN) TB3-13 (ORN) TB3-13 (ORN)
D D D D TB3-23 (BLK) TB3-23 (BLK)
TB3-23 (BLK) TB3-23 (BLK)
GND2 GND2
GND2 GND2
E E E E TB3-18 (VIO) TB3-18 (VIO)
TB3-18 (VIO) TB3-18 (VIO)
F F F F TB3-19 (YEL) TB3-19 (YEL) TB3-19 (YEL) TB3-19 (YEL)
G G G G TB3-4 (WHT) TB3-4 (WHT) TB3-4 (WHT) TB3-4 (WHT)
H H H H TB3-14 (BRN) TB3-14 (BRN) TB3-14 (BRN) TB3-14 (BRN)
I I I I TB3-3 (ORN) TB3-3 (ORN)
TB3-3 (ORN) TB3-3 (ORN)
J J J J TB3-12 (VIO) TB3-12 (VIO) TB3-12 (VIO) TB3-12 (VIO)
K K K K TB3-22 (WHT) TB3-22 (WHT) TB3-22 (WHT) TB3-22 (WHT)
L L L L TB3-11 (RED) TB3-11 (RED) TB3-11 (RED) TB3-11 (RED)
M M M M TB3-2 (GRY) TB3-2 (GRY)
TB3-2 (GRY) TB3-2 (GRY)
N N N N TB3-1 (BRN) TB3-1 (BRN) TB3-1 (BRN) TB3-1 (BRN)
J1 J1 J1 J1
J2 J2 J2 J2
* * * *
1 1 1 1
2 2 2 2 1 1 1 1
CB1 CB1 CB1 CB1
M1 M1
M1 M1 GND GND GND GND
2 2 2 2
CB1-1 (WHT) CB1-1 (WHT) CB1-1 (WHT) CB1-1 (WHT)
P10 P10 P10 P10
S3- 5(VIO) S3- 5(VIO)
S3- 5(VIO) S3- 5(VIO)
S3- 2(RED) S3- 2(RED) S3- 2(RED) S3- 2(RED)
P3- 7(BLK) P3- 7(BLK) P3- 7(BLK) P3- 7(BLK)
P3- 6(WHT) P3- 6(WHT) P3- 6(WHT) P3- 6(WHT)
P3- 8(WHT) P3- 8(WHT) P3- 8(WHT) P3- 8(WHT)
J1 J1 J1 J1
J2 J2
J2 J2
* * * *
MOD1 TB2-1(BLK) MOD1 TB2-1(BLK)
MOD1 TB2-1(BLK) MOD1 TB2-1(BLK)
* * * *
GND2 (GRN) GND2 (GRN) GND2 (GRN) GND2 (GRN)
* * * *