ESAB Precision Plasmarc Cutting System Manuals

Manuals and User Guides for ESAB Precision Plasmarc Cutting System. We have 2 ESAB Precision Plasmarc Cutting System manuals available for free PDF download: Installation, Operation And Maintenance Manual For Residential Installation, Installation, Operation And Maintenance Manual

ESAB Precision Plasmarc Installation, Operation And Maintenance Manual For Residential Installation

ESAB Precision Plasmarc Installation, Operation And Maintenance Manual For Residential Installation (226 pages)

with Electronic Flow Control

Brand: ESAB | Category: Welding System | Size: 13 MB

Table of Contents

Table of Contents
3
Introduction
4
Safety Notations and Symbols
7
General Safety Information
8
Installation Precautions
9
Electrical Grounding
10
Operating a Plasma Cutting Machine
10
Section 1 Safety
11
Service Precautions
14
Safety References
15
Section 2 Description
17
General
17
Scope
17
Package Options Available
17
Technical Specifications
18
- Plasma Gas
  19
- Start Gas
  19
- Secondary Gas
  19
Section 3 Installation
21
General
21
Equipment Required
21
Location
21
Primary Electrical Input Connections
22
Interconnecting Lines
24
- Precision Plasmarc Component Interconnecting Diagram
  27
Torch Mounting
30
Torch Coolant
31
Inspection of Gas and Coolant Lines
31
Replacement of EPROM in the Plasmarc Power Source Programmable Logic Controller (PLC)
32
Section 4 Operation
35
Power Supply Controls
35
- Main Power Switch
  35
- Pilot Arc Switch
  35
- Fault Indicator Lights
  36
- Meters
  36
- Current Control Switch
  36
Cut Quality
37
- Cut Angle
  37
- Cut Flatness
  38
- Surface Finish
  39
- Dross
  40
- Dimensional Accuracy
  42
Influence of Gas Options on Cut Quality
43
- Introduction
  43
- Process Data 4.4.1 Introduction
  47
- Aluminum
  49
- Carbon Steel
  59
- Stainless Steel
  69
- Process Data Settings
  91
  - Plasma Marking Data
    91
  - Aluminum Kerf Values
    110
  - Carbon Steel Kerf Values
    112
  - Stainless Steel Kerf Values O
    115
  - Stainless Steel Kerf Values Air/Air/Ch
    116
  - Stainless Steel Kerf Values N /CH
    117
  - Stainless Steel Kerf Values N
    118
  - Stainless Steel Kerf Values Air/Air
    120
Section 5 Maintenance
123
General
123
Inspection and Cleaning
123
Pt-24 Torch Description
124
Torch Maintenance
127
Consumable Disassembly and Inspection
129
Torch Re-Assembly
131
Section 6 Troubleshooting
133
General Safety
133
Programmable Logic Controller (PLC)
133
- PLC LED Functions
  134
Troubleshooting Guide
135
- Reduced Consumable Life
  135
- Poor Cut Quality
  136
- No Pilot Arc
  136
- No Arc Transfer
  136
- No Preflow
  136
- Torch Fails to Fire
  136
- Nozzle Life Extremely Short
  137
- Short Electrode Life
  137
- Short Electrode and Nozzle Life
  137
Flow Control Schematic
138
Gas Flow Schematic
139
Junction Box Wiring Diagram
140
Junction Box Schematic
141
Power Module Schematic
150
- Precision Process Timers
  153
- Process Timer Values
  154
- Process Window Key Functions
  155
- Process Gas Selection Requirements
  157
- EFC Process Gas Flow Chart
  158
- Station On, Flush/Pressurize Cycle Timers
  159
  - Gas Error Monitoring
    163
  - Carbon Steel PG-O
    163
  - Sg-O
    164
  - Sg-O
    165
  - Stainless Steel PG-N
    167
  - Sg-N
    167
  - Stainless Steel PG-N
    169
  - Sg-N /Ch
    169
  - Stainless Steel PG-Air, SG-Air
    170
  - Stainless Steel PG-Air, SG-Air/Ch
    172
  - Aluminum PG-N , SG- N
    174
  - Aluminum PG-N
    175
  - Sg-N
    175
  - Aluminum PG-N
    177
  - Sg-N /Ch
    177
  - Marking PG-Argon, SG-Air
    178
Section 7 Replacement Parts
181
General
181
Ordering
181
Plasmarc Power Source-Exterior Components
182
Plasmarc Power Source-Internal Components
188
Power Source Module
198
Electronic Flow Control Box
212
Torch Assembly EFC Series A/M
216

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ESAB Precision Plasmarc Installation, Operation And Maintenance Manual

ESAB Precision Plasmarc Installation, Operation And Maintenance Manual (198 pages)

Precision Cutting and High Speed Marking SYSTEM with Integrated Flow Control

Brand: ESAB | Category: Cutter | Size: 15 MB

Table of Contents

Table of Contents
3
Section 1 Safety

7
- Introduction
  7
- Safety Notations and Symbols
  7
- General Safety Information
  8
- Installation Precautions
  9
- Electrical Grounding
  10
- Operating a Plasma Cutting Machine
  10
- Service Precautions
  15
- Safety References
  16
Section 2 Description

17
- General
  17
- Scope
  17
- Package Options Available
  17
- Technical Specifications
  18
  - Plasma Gas
    19
  - Start Gas
    19
  - Secondary Gas
    19
  - Cut Gas
    19
Section 3 Installation

21
- General
  21
- Equipment Required
  21
- Location
  21
- Primary Electrical Input Connections
  22
- Alternate Connection Locations for
  24
- IFC Basic Component Identification
  24
- Interconnecting Lines
  25
- Precision Plasmarc Component Interconnecting Diagram
  27
- Torch Mounting
  31
- Torch Coolant
  32
- Inspection of Gas and Coolant Lines
  32
- Power Supply Controls
  35
  - Main Power Switch
    35
  - Pilot Arc Switch
    35
  - Fault Indicator Lights
    36
  - Meters
    36
  - Current Control Switch
    36
- Cut Quality
  37
  - Introduction
    37
  - Cut Angle
    37
  - Cut Flatness
    38
  - Surface Finish
    39
  - Dross
    40
  - Dimensional Accuracy
    42
- Influence of Gas Options on Cut Quality
  43
  - Introduction
    43
  - Aluminum
    49
    
    Aluminum
    51
    
    Carbon Steel
    59
    
    Stainless Steel
    69
    
    Aluminum Kerf Values
    90
    
    Carbon Steel Kerf Values
    92
    
    Stainless Steel Kerf Values O
    95
    
    Stainless Steel Kerf Values Air/Air/Ch
    96
    
    Stainless Steel Kerf Values N
    97
    
    Stainless Steel Kerf Values Air/Air
    100
    
    Plasma Marking Data
    103
Precision Plasma Integrated Flow Control

105
Section 5 Maintenance

125
- General
  125
- Inspection and Cleaning
  125
- Torch Description
  126
- IFC Fluid Schematic
  127
- Torch Maintenance
  129
- Consumable Disassembly and Inspection
  131
- Torch Re-Assembly
  134
- Flow Control
  136
- Proportional Valve Removal
  137
Section 6 Troubleshooting

139
- General Safety
  139
- Troubleshooting Guide
  140
  - Reduced Consumable Life
    140
  - Poor Cut Quality
    141
  - No Pilot Arc
    141
  - No Arc Transfer
    141
  - No Preflow
    141
  - Torch Fails to Fire
    141
  - Nozzle Life Extremely Short
    142
  - Short Electrode Life
    142
  - Short Electrode and Nozzle Life
    142
- IFC Fluid Schematic
  143
- IFC Electrical Schematic
  144
- Precision Plasma Power Source Electrical Schematic
  146
- Power Module Schematic
  150
- Power Module Schematic - CE Version
  151
- Power Module Wiring Diagram - CE Version
  152
- Precision Plasma Power Source Wiring Diagram (Includes CE Version)
  154
- Torch Manifold
  159

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