ESAB Precision Plasmarc Installation, Operation And Maintenance Manual For Residential Installation page 147

SECTION 6
Wiring Diagram – Precision Plasma Power Source
Part 3 Part 3 Part 3 Part 3
CB1-2(GRY) CB1-2(GRY) CB1-2(GRY) CB1-2(GRY)
M1-1(BLK) M1-1(BLK) M1-1(BLK) M1-1(BLK)
S1-6(RED) S1-6(RED)
S1-6(RED) S1-6(RED)
M2-1 SPLICE (RED) M2-1 SPLICE (RED) M2-1 SPLICE (RED) M2-1 SPLICE (RED)
MOD1 MOD1 MOD1 MOD1
P4 P4 P4 P4
1 1 1 1 TB3-7(RED) TB3-7(RED)
TB3-7(RED) TB3-7(RED)
2 2 2 2 TB3-8(YEL) TB3-8(YEL)
TB3-8(YEL) TB3-8(YEL)
3 3 3 3 TB3-9(BLU) TB3-9(BLU)
TB3-9(BLU) TB3-9(BLU)
4 4 4 4 TB3-10(ORN) TB3-10(ORN)
TB3-10(ORN) TB3-10(ORN)
5 5 5 5 TB3-11(RED) TB3-11(RED)
TB3-11(RED) TB3-11(RED)
6 6 6 6 TB3-12(VIO) TB3-12(VIO) TB3-12(VIO) TB3-12(VIO)
7 7 7 7 F3-1(RED) F3-1(RED) F3-1(RED) F3-1(RED)
8 8 8 8 TB3-16(BLK) TB3-16(BLK) TB3-16(BLK) TB3-16(BLK)
9 9 9 9 TB3-18(VIO) TB3-18(VIO) TB3-18(VIO) TB3-18(VIO)
10 10 10 10 TB3-19(YEL) TB3-19(YEL) TB3-19(YEL) TB3-19(YEL)
J3 J3
J3 J3
1 1 1 1 T1-X5(YEL) T1-X5(YEL) T1-X5(YEL) T1-X5(YEL)
2 2 2 2 T1-X6(YEL) T1-X6(YEL)
T1-X6(YEL) T1-X6(YEL)
3 3 3 3 T1-X14(GRY) T1-X14(GRY) T1-X14(GRY) T1-X14(GRY)
4 4 4 4 T1-X15(BLK) T1-X15(BLK) T1-X15(BLK) T1-X15(BLK)
5 5 5 5 T1-X16(GRY) T1-X16(GRY) T1-X16(GRY) T1-X16(GRY)
6 6 6 6 T1-X11(WHT) T1-X11(WHT) T1-X11(WHT) T1-X11(WHT)
7 7 7 7 T1-X12(RED) T1-X12(RED) T1-X12(RED) T1-X12(RED)
8 8 8 8 T1-X13(WHT) T1-X13(WHT) T1-X13(WHT) T1-X13(WHT)
1 1 1 1 T1-X8(BLU) T1-X8(BLU)
T1-X8(BLU) T1-X8(BLU)
2 2 2 2 T1-X7(BLU) T1-X7(BLU) T1-X7(BLU) T1-X7(BLU)
3 3 3 3 T1-X4(BRN) T1-X4(BRN) T1-X4(BRN) T1-X4(BRN)
4 4 4 4 T1-X3(BRN) T1-X3(BRN) T1-X3(BRN) T1-X3(BRN)
5 5 5 5
6 6 6 6
7 7 7 7 T1-X10(ORN) T1-X10(ORN) T1-X10(ORN) T1-X10(ORN)
8 8 8 8 T1-X9(ORN) T1-X9(ORN) T1-X9(ORN) T1-X9(ORN)
9 9 9 9 T1-X2(VIO) T1-X2(VIO) T1-X2(VIO) T1-X2(VIO)
10 10 T1-X1VIO) T1-X1VIO)
10 10 T1-X1VIO) T1-X1VIO)
11 11 K1-A(GRY) K1-A(GRY)
11 11 K1-A(GRY) K1-A(GRY)
12 12 K1- B(BLU) K1-B(BLU)
12 12 K1- B(BLU) K1-B(BLU)
13 13 FS1-NO(RED) FS1-NO(RED)
13 13 FS1-NO(RED) FS1-NO(RED)
14 14 14 14 FS1-C(BRN) FS1-C(BRN) FS1-C(BRN) FS1-C(BRN)
15 15
15 15
16 16 16 16
MOD1 MOD1 MOD1 MOD1
TB2 TB2 TB2 TB2
2 2 2 2
1 1 1 1
SEE DETAIL SEE DETAIL SEE DETAIL SEE DETAIL
TB2 TB2
TB2 TB2
J4 J4
J4 J4
MOD1 MOD1 MOD1 MOD1
1 1 1 1 2 2 2 2
MOD1 P4-7 (RED) MOD1 P4-7 (RED) MOD1 P4-7 (RED) MOD1 P4-7 (RED)
F3 F3 F3 F3
TB4 TB4 TB4 TB4
PA PA
PA PA
P4 P4 P4 P4
1 1 1 1
WORK WORK
WORK WORK
10 10 10 10
TORCH TORCH
TORCH TORCH
1 1 1 1
J3 J3
J3 J3
8 8 8 8
1 1 1 1
J4 J4
J4 J4
16 16 16 16
REAR VIEW REAR VIEW REAR VIEW REAR VIEW
WITH REAR PANEL WITH REAR PANEL WITH REAR PANEL WITH REAR PANEL
REMOVED REMOVED REMOVED REMOVED
6-15
TROUBLESHOOTING
TB3-15 (RED) TB3-15 (RED) TB3-15 (RED) TB3-15 (RED)
PLC-0000 (BRN) PLC-0000 (BRN)
PLC-0000 (BRN) PLC-0000 (BRN)
J2-N (BRN) J2-N (BRN)
J2-N (BRN) J2-N (BRN)
TB3 TB3 TB3 TB3
TB3 TB3
TB3 TB3
PLC(-24VDC) (GRY) PLC(-24VDC) (GRY)
PLC(-24VDC) (GRY) PLC(-24VDC) (GRY)
J2-M (GRY) J2-M (GRY)
J2-M (GRY) J2-M (GRY)
J2-I(ORN) J2-I(ORN)
J2-I(ORN) J2-I(ORN)
1 1 1 1
PLC-COMM 2 (ORN) PLC-COMM 2 (ORN)
PLC-COMM 2 (ORN) PLC-COMM 2 (ORN)
J2-G(WHT) J2-G(WHT)
2 2 2 2 J2-G(WHT) J2-G(WHT)
PLC-0100 (WHT) PLC-0100 (WHT)
PLC-0100 (WHT) PLC-0100 (WHT)
3 3 3 3
PLC1 J1-5 (BLK) PLC1 J1-5 (BLK)
PLC1 J1-5 (BLK) PLC1 J1-5 (BLK)
4 4 4 4
PLC1 J1-6 (VIO) PLC1 J1-6 (VIO)
PLC1 J1-6 (VIO) PLC1 J1-6 (VIO)
5 5 5 5
MOD1 P4-1(RED) MOD1 P4-1(RED) MOD1 P4-1(RED) MOD1 P4-1(RED)
6 6 6 6
MOD1 P4-2(YEL) MOD1 P4-2(YEL) MOD1 P4-2(YEL) MOD1 P4-2(YEL)
7 7 7 7
MOD1 P4-3(BLU) MOD1 P4-3(BLU) MOD1 P4-3(BLU) MOD1 P4-3(BLU)
8 8 8 8 MOD1 P4-4(ORN) MOD1 P4-4(ORN) MOD1 P4-4(ORN) MOD1 P4-4(ORN)
MOD1 P4-5(RED) MOD1 P4-5(RED) MOD1 P4-5(RED) MOD1 P4-5(RED)
9 9 9 9
J2-L(RED) J2-L(RED) J2-L(RED) J2-L(RED)
10 10
10 10
MOD1 P4-6(VIO) MOD1 P4-6(VIO) MOD1 P4-6(VIO) MOD1 P4-6(VIO)
11 11 J2-J(VIO) J2-J(VIO) J2-J(VIO) J2-J(VIO)
11 11
PCB2 P1-2(ORN) PCB2 P1-2(ORN) PCB2 P1-2(ORN) PCB2 P1-2(ORN)
12 12 12 12
J2-C(ORN) J2-C(ORN)
J2-C(ORN) J2-C(ORN)
13 13 13 13
PCB2 P1-3(BRN) PCB2 P1-3(BRN)
PCB2 P1-3(BRN) PCB2 P1-3(BRN)
J2-H(BRN) J2-H(BRN)
14 14 14 14 J2-H(BRN) J2-H(BRN)
F3-2 (RED) F3-2 (RED)
F3-2 (RED) F3-2 (RED)
15 15 15 15
MOD1 P4-8(BLK) MOD1 P4-8(BLK)
MOD1 P4-8(BLK) MOD1 P4-8(BLK)
16 16 16 16
MOD1 P4-9(VIO) MOD1 P4-9(VIO)
MOD1 P4-9(VIO) MOD1 P4-9(VIO)
J2-E(VIO) J2-E(VIO)
17 17 17 17 J2-E(VIO) J2-E(VIO)
MOD1 P4-10(YEL) MOD1 P4-10(YEL)
MOD1 P4-10(YEL) MOD1 P4-10(YEL)
18 18 18 18
J2-F (YEL) J2-F (YEL) J2-F (YEL) J2-F (YEL)
19 19 19 19
K8-9 (BLU) K8-9 (BLU) K8-9 (BLU) K8-9 (BLU)
20 20
20 20
J2-A (BLU) J2-A (BLU) J2-A (BLU) J2-A (BLU)
K8- 6 (GRY) K8- 6 (GRY) K8- 6 (GRY) K8- 6 (GRY)
21 21
21 21
J2-B(GRY) J2-B(GRY) J2-B(GRY) J2-B(GRY)
22 22
22 22
K7-B (WHT) K7-B (WHT) K7-B (WHT) K7-B (WHT)
23 23 J2-K(WHT) J2-K(WHT) J2-K(WHT) J2-K(WHT)
23 23
K7-A (BLK) K7-A (BLK) K7-A (BLK) K7-A (BLK)
24 24
24 24
J2-D(BLK) J2-D(BLK)
J2-D(BLK) J2-D(BLK)