YASKAWA 1000 Series Installation Manual
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YASKAWA 1000 Series Installation Manual

YASKAWA 1000 Series Installation Manual

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YASKAWA AC Drive 1000-Series Option
PROFIBUS-DP
Installation Manual
Type: SI-P3
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
1000
安川インバータ
PROFIBUS-DP
取扱説明書
形  式
SI-P3
製品を安全にお使いいただくために，この取扱説明書を必ずお読みください。
また，本書をお手元に保管していただくとともに，最終的に本製品をご使用になる
ユーザー様のお手元に確実に届けられるよう，お取り計らい願います。
MANUAL NO. TOBP C730600 42D
シリーズ オプション
通信

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Summary of Contents for YASKAWA 1000 Series

  • Page 1 YASKAWA AC Drive 1000-Series Option PROFIBUS-DP Installation Manual Type: SI-P3 To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual. 1000 安川インバータ シリーズ オプション PROFIBUS-DP 通信...
  • Page 2 Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice.

  • Page 3: Table Of Contents

    10 SPECIFICATIONS ....... . 39 YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual...

  • Page 4: Preface And Safety

    The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control.
  • Page 5 Indicates a hazardous situation, which, if not avoided, will result in death or serious injury. W ARNING Indicates a hazardous situation, which, if not avoided, could result in death or serious injury. YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual...
  • Page 6 • When ordering new copies of the manual, contact a Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.
  • Page 7 Do not modify the drive or option circuitry. Failure to comply could result in damage to the drive or option and will void warranty. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.

  • Page 8: Product Overview

    PROFIBUS Decentralized Periphery (PROFIBUS-DP) is one of the three PROFIBUS variants. DP is dedicated to fast data communication between systems and peripherals at a field level. This option connects a Yaskawa drive to a field network using the PROFIBUS- DP protocol.

  • Page 9: Receiving

    • A pair of diagonal cutting pliers. • A small file or medium-grit sandpaper. Note: Tools required to prepare option cables for wiring are not listed in this manual. YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual...

  • Page 10: Option Components

    Refer to Option LED Display on page 11 for details on the LEDs. <2> The ground wire provided in the option shipping package must be connected during installation. Figure 1 PROFIBUS-DP Option Components YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual...
  • Page 11 Connection error between option and drive. This includes Drive connection Flashing node address setting errors to parameter F6-30 on the drive error (Option Error) side. Normal Drive and option are properly connected. operation YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual...
  • Page 12 PROFIBUS-DP master. procedure setting (PROFIBUS-DP Communication Communication parameter error from PROFIBUS-DP Flashing Error) setting error master. Normal LED shuts off when the PROFIBUS-DP master is finished operation setting communication-related parameters. YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual...
  • Page 13 ○ ● ● in the master. waiting for data incorrectly. Sending or – – ○ ● ○ ● receiving data   : On / : Flashing / : Off YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual...

  • Page 14: Installation Procedure

    Do not touch circuit boards while the power to the drive is on. Failure to comply could result in death or serious injury. YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual...
  • Page 15 Do not use unshielded cable for control wiring. Failure to comply may cause electrical interference resulting in poor system performance. Use shielded twisted-pair wires and ground the shield to the ground terminal of the drive. YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual...
  • Page 16 Failure to comply may prevent proper operation and possibly damage equipment. Check wiring to ensure that all connections are correct after installing the option and connecting any other devices. Failure to comply may result in damage to the option. YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual...
  • Page 17 E – LED label L – Connector CN5-B F – Terminal cover M – Connector CN5-C G – Removable tabs for wire routing Figure 2 Drive Components with Option (CIMR-A2A) YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual...
  • Page 18 NOTICE: Damage to Equipment. Observe proper electrostatic discharge procedures (ESD) when handling the option, drive, and circuit boards. Failure to comply may result in ESD damage to circuitry. Figure 3 Figure 3 Remove the Front Cover, Terminal Cover, and Digital Operator YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual...
  • Page 19 Insert the option card (B) into the CN5-A connector (K) located on the drive and fasten it using one of the included screws (H). Figure 5 Figure 5 Insert the Option Card YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual...
  • Page 20 Route the wiring inside the enclosure as shown in Figure 7-B for drives that do not require routing through the front cover. Refer to the Peripheral Devices & Options section of the drive Technical Manual for more information. YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual...
  • Page 21 135 to 165 Ω at a frequency of (3 to 20 MHz) Capacity 30 pF/m maximum 110 Ω/km maximum Loop Resistance Core Cross-Section 0.34 mm minimum Core Diameter 0.64 mm minimum YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual...
  • Page 22 Most 9-pin D-sub connectors have a function for disconnecting the output side of the cable. Communication will not be possible between devices if the connector is reversed. Most connectors have arrows indicating the input and output sides. YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual...
  • Page 23 220 Ω A - Data line RxD/TxD-N (pin 8) 390 Ω DGND (pin 5) Figure 10 Cable Termination of the Option Cable to EN50170 (Pin Numbers for a 9-pin D-sub Connector) YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual...
  • Page 24 To facilitate network implementation, obtain a GSD file from one of the following websites depending on your region: U.S.: http://www.yaskawa.com Europe: http://www.yaskawa.eu.com Japan: http://www.e-mechatronics.com Other areas: Contact your Yaskawa representative. YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual...

  • Page 25: Related Parameters

    0: Multi-step speed reference disabled (F7 Multi-Step Speed Enable/ F6-07 functionality) Default: 0 Disable Selection when (3A8) 1: Multi-step speed reference allowed (V7 Range: 0, 1 NefRef/ComRef is Selected functionality) YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual...
  • Page 26 F7-63 Sets MEMOBUS/Modbus address for PZD4 Write Default: 0H (783) PZD4 Write (PPO Write). Min: 0H The value of 0 to 2 disables the PZD4 Write. Max: FFFFH <3> <7> YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual...
  • Page 27 F7-77 Sets MEMOBUS/Modbus address for PZD8 Read Default: 0H (791) PZD8 Read (PPO Read). Min: 0H The value of 0 to 2 disables the PZD8 Read. Max: FFFFH <3> <7> YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual...
  • Page 28 <10> Requires also setting bit 0 to 1 to issue Run command. Refer to the option Technical Manual for more information. <11> When writing this parameter to the drive through the PROFIBUS-DP network, the parameter is validated by automatically executing the Enter command. YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual...

  • Page 29: Profibus-Dp Option Data And I/O Maps

    Input (Drive to Master Device) Byte Description Byte Description Operation Command High Byte Drive Status High Byte Operation Command Low Byte Drive Status Low Byte Frequency Reference High Byte Motor Speed High Byte <3> YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual...
  • Page 30 MEMOBUS/Modbus Starting Register MEMOBUS/Modbus Starting Register Address Address High Byte High Byte MEMOBUS/Modbus Starting Register MEMOBUS/Modbus Starting Register Address Address Low Byte Low Byte MEMOBUS/Modbus Number of Data MEMOBUS/Modbus Number of Data YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual...
  • Page 31 Address High Byte MEMOBUS/Modbus Starting Register MEMOBUS/Modbus Starting Register Address Low Byte Address Low Byte MEMOBUS/Modbus Data Length MEMOBUS/Modbus Data Length MEMOBUS/Modbus Data 1 High Byte MEMOBUS/Modbus Data 1 High Byte YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual...
  • Page 32 • PPO type 5 (8 octets PKW + 20 octets PZD) All PPO Types have the registers STW, ZSW, HSW, and HIW. These registers are not mapped directly to drive registers. YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual...

  • Page 33: Troubleshooting

    A data error occurred due to contactor coil. noise. • Use cables recommended by Yaskawa or another type of shielded line. Ground the shield on the controller side and on the option side. Option is damaged. If there are no wiring problems and the error continues to occur, replace the option.
  • Page 34 Possible Solution Non-compatible option Use only compatible options. Connect the SI-P3 to CN5-A. For other option connected to drive port CN5-C. connections, refer to the Installation Manual for those options. YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual...
  • Page 35 Check communications at start-up and correct Master-side programming error. programming errors. Perform a self-diagnostics check and replace the drive Damaged communication circuitry. if the fault continues to occur. YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual...

  • Page 36: European Standards

    Keep wiring as short as possible. Ground the shield according to Figure Ground the largest possible surface area of the shield to the metal panel when using dedicated shield cable. YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual...
  • Page 37 9 European Standards Figure 13 A – Braided shield cable C – Cable clamp (conductive) B – Metal panel Figure 13 Ground Area YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual...
  • Page 38 PG option Encoder Three phase CN5-B, power CN5-C supply Cable clamp I/O option I/O device CN5-A, CN5-B, CN5-C Cable clamp Communication Master option CN5-A Figure 14 Option Installation for CE Compliance YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual...

  • Page 39: Specifications

    -20°C to +60°C (-4°F to 140°F) allowed for short-term transport of the product Area of Use Indoor (free of corrosive gas, airborne particles, etc.) Altitude 1000 m (3280 ft.) or lower YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual...
  • Page 40 Revision: Address Entire document Edited for procedural clarity and readability. July 2010 <2> Back cover Revision: Address April 2010 <1> Back cover Revision: Address − − August 2008 First Edition YASKAWA ELECTRIC TOBP C730600 42D 1000-Series Option SI-P3 Installation Manual...
  • Page 41 Phone: +81-3-5402-4502 Fax: +81-3-5402-4580 http://www.yaskawa.co.jp YASKAWA AMERICA, INC. 2121, Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: +1-800-YASKAWA (927-5292) or +1-847-887-7000 Fax: +1-847-887-7310 http://www.yaskawa.com YASKAWA ELÉTRICO DO BRASIL LTDA. 777, Avenida Piraporinha, Diadema, São Paulo, 09950-000, Brasil Phone: +55-11-3585-1100 Fax: +55-11-3585-1187 http://www.yaskawa.com.br...

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