YASKAWA 1000 Series Installation Manual
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YASKAWA 1000 Series Installation Manual

Ac drive option motor pg feedback line driver interface
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YASKAWA AC Drive 1000-Series Option
Motor PG Feedback
Line Driver Interface
Installation Manual
Type: PG-X3
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
1000
安川インバータ 
ラインドライバタイプ 
インタフェース
取扱説明書
形  式
PG-X3
製品を安全にお使い頂くために，本書を必ずお読みください。
また，本書をお手元に保管していただくとともに，最終的に本製品をご使用になる
ユーザー様のお手元に確実に届けられるよう，お取り計らい願います。
MANUAL NO. TOBP C730600 37C
シリーズオプション
PG

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Summary of Contents for YASKAWA 1000 Series

  • Page 1 YASKAWA AC Drive 1000-Series Option Motor PG Feedback Line Driver Interface Installation Manual Type: PG-X3 To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual. 1000 安川インバータ ...
  • Page 2 Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice.

  • Page 3: Table Of Contents

    9 SPECIFICATIONS ....... . . 38 YASKAWA ELECTRIC TOBP C730600 37C 1000-Series Option PG-X3 Installation Manual...

  • Page 4: Preface And Safety

    The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control.
  • Page 5 Indicates supplemental information that is not related to safety messages Drive: YASKAWA AC Drive 1000-Series Option: YASKAWA AC Drive 1000-Series Option Motor PG Feedback Line Driver Interface: Type PG-X3 Pulse Generator or Encoder mounted on the motor V/f: V/f Control...
  • Page 6 • When ordering new copies of the manual, contact a Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.
  • Page 7 Do not modify the drive or option circuitry. Failure to comply could result in damage to the drive or option and will void warranty. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.

  • Page 8: Product Overview

    The option can be used with the drive models in Table Table 1 Applicable Models Drive Series Drive Model Number A1000 All models L1000A All models U1000 All models U1000L All models YASKAWA ELECTRIC TOBP C730600 37C 1000-Series Option PG-X3 Installation Manual...

  • Page 9: Receiving

    • A pair of diagonal cutting pliers. • A small file or medium-grit sandpaper. Note: Tools required to prepare option cables for wiring are not listed in this manual. YASKAWA ELECTRIC TOBP C730600 37C 1000-Series Option PG-X3 Installation Manual...

  • Page 10: Option Components

    Terminal Blocks TB1 and TB2 IP IG a− b− z+ z− A− B− Z+ Z− SD FE Refer to Table 5 on page for details on TB1 and TB2 terminal functions and signal levels. YASKAWA ELECTRIC TOBP C730600 37C 1000-Series Option PG-X3 Installation Manual...

  • Page 11: Installation Procedure

    Do not touch circuit boards while the power to the drive is on. Failure to comply could result in death or serious injury. YASKAWA ELECTRIC TOBP C730600 37C 1000-Series Option PG-X3 Installation Manual...
  • Page 12 Do not use unshielded cable for control wiring. Failure to comply may cause electrical interference resulting in poor system performance. Use shielded twisted-pair wires and ground the shield to the ground terminal of the drive. YASKAWA ELECTRIC TOBP C730600 37C 1000-Series Option PG-X3 Installation Manual...
  • Page 13 Failure to comply may prevent proper operation and possibly damage equipment. Check wiring to ensure that all connections are correct after installing the option and connecting any other devices. Failure to comply may result in damage to the option. YASKAWA ELECTRIC TOBP C730600 37C 1000-Series Option PG-X3 Installation Manual...
  • Page 14 D – Front cover J – Connector CN5-A E – Digital operator K – Connector CN5-B F – Terminal cover L – Connector CN5-C Figure 2 Drive Components with Option (CIMR-A 2A ) YASKAWA ELECTRIC TOBP C730600 37C 1000-Series Option PG-X3 Installation Manual...
  • Page 15 NOTICE: Damage to Equipment. Observe proper electrostatic discharge procedures (ESD) when handling the option, drive, and circuit boards. Failure to comply may result in ESD damage to circuitry. Figure 3 Figure 3 Remove the Front Cover, Terminal Cover, and Digital Operator YASKAWA ELECTRIC TOBP C730600 37C 1000-Series Option PG-X3 Installation Manual...
  • Page 16 Use the CN5-C connector (L) when connecting only one option to the drive; use both CN5-B and CN5-C when connecting two options. Figure 4 Figure 4 Insert the Option Card YASKAWA ELECTRIC TOBP C730600 37C 1000-Series Option PG-X3 Installation Manual...
  • Page 17 2. There are two screw holes on the drive for use as ground terminals (I). When connecting three options, two ground wires will need to share the same drive ground terminal. YASKAWA ELECTRIC TOBP C730600 37C 1000-Series Option PG-X3 Installation Manual...
  • Page 18 To PG at motor with fingers, keeping the ends from fraying. (do not solder ends) about 5.5 mm (7/32”) When not using crimped insulated sleeves Figure 7 Preparing and Connecting Cable Wiring YASKAWA ELECTRIC TOBP C730600 37C 1000-Series Option PG-X3 Installation Manual...
  • Page 19 Two Pulse (AB Quadrature) F1-21 = 1 F1-37 = 1 No setting required No setting required Two Pulse with Marker (ABZ) F1-21 = 1 F1-37 = 1 No setting required No setting required YASKAWA ELECTRIC TOBP C730600 37C 1000-Series Option PG-X3 Installation Manual...
  • Page 20 <1> Ground the shield on the PG encoder side and the drive side. If noise problems arise in the PG encoder signal, remove the shield ground from one end of the signal line or remove the shield ground connection on both ends. <2> Yaskawa recommends using shielded lines or shielded twisted-pair lines. Figure 8 PG-X3 Option and PG Encoder Connection Diagram...
  • Page 21 Table 2 Setting the PG Encoder Power Supply Voltage (IP) with Jumper CN3 Voltage Level 5.5 V ± 5% (default) 12.0 V ± 5% 5.5 V 12 V 5.5 V 12 V Jumper CN3 Position YASKAWA ELECTRIC TOBP C730600 37C 1000-Series Option PG-X3 Installation Manual...
  • Page 22 <1> <1> The drive will not meet NEMA Type 1 requirements if wiring is exposed outside the enclosure. Figure 9 Wire Routing Examples YASKAWA ELECTRIC TOBP C730600 37C 1000-Series Option PG-X3 Installation Manual...
  • Page 23 Note: Take proper precautions when wiring the option so that the front covers will easily fit back onto the drive. Make sure cables are not pinched between the front covers and the drive when replacing the covers. YASKAWA ELECTRIC TOBP C730600 37C 1000-Series Option PG-X3 Installation Manual...
  • Page 24 Note: If the drive is initialized using A1-03 =1110, 2220, or 3330, the value for F1-05/F1-32 will reset to factory default and the parameter will need to be adjusted again to switch the direction. YASKAWA ELECTRIC TOBP C730600 37C 1000-Series Option PG-X3 Installation Manual...
  • Page 25 (24 to 16 AWG) Crimp Terminals ■ Yaskawa recommends using CRIMPFOX 6 by Phoenix Contact or equivalent crimp terminals with the specifications listed in Table 4 for wiring to ensure proper connections. Note: Properly trim wire ends so loose wire ends do not extend from the crimp terminals.
  • Page 26 Z pulse monitor signal z– Z pulse inverse monitor signal <1> A separate UL-listed class 2 power supply is necessary when the PG requires more than 200 mA to operate. YASKAWA ELECTRIC TOBP C730600 37C 1000-Series Option PG-X3 Installation Manual...

  • Page 27: Related Parameters

    F1-05 V/f w/ PG 0: Forward = A pulse leads Default: <1> (384) PG 1 Rotation 1: Forward = B pulse leads Range: 0, 1 CLV/PM <3> YASKAWA ELECTRIC TOBP C730600 37C 1000-Series Option PG-X3 Installation Manual...
  • Page 28 1: Enabled. Fault if connection is lost. Range: 0, 1 CLV/PM <3> F1-21 PG 1 Option 0: A pulse detection Default: 0 (3BC) V/f w/ PG Function 1: AB pulse detection Range: 0, 1 <3> YASKAWA ELECTRIC TOBP C730600 37C 1000-Series Option PG-X3 Installation Manual...
  • Page 29 <6> Depending on the drive series, a second PG encoder (PG 2) may not be possible. Refer to the drive Technical Manual for the drive in your application. <7> The parameter is available only for the drive connector CN5-B. YASKAWA ELECTRIC TOBP C730600 37C 1000-Series Option PG-X3 Installation Manual...

  • Page 30: Troubleshooting

    The Z channel pulse is out of phase by more than 5 degrees for the number of times specified in parameter F1-17. Cause Possible Solution PG encoder cable noise Separate the PG encoder cable wiring from the source of the noise (e.g., drive interference. output wiring). YASKAWA ELECTRIC TOBP C730600 37C 1000-Series Option PG-X3 Installation Manual...
  • Page 31 • Make sure the motor is rotating in the proper direction. encoder cable is affecting the A • Investigate problems on the load-side that may be causing the motor to rotate in or B pulse. the opposite direction. YASKAWA ELECTRIC TOBP C730600 37C 1000-Series Option PG-X3 Installation Manual...
  • Page 32 Incorrect PG encoder pulse Check and correct parameter F1-01. number set. Check the setting for the overspeed detection level and the overspeed detection Inappropriate parameter settings. time (F1-08 and F1-09). YASKAWA ELECTRIC TOBP C730600 37C 1000-Series Option PG-X3 Installation Manual...
  • Page 33 Control mode requires installing • Connect a PG option. a PG option, but no PG option is • Correct the value set to A1-02. installed (A1-02 = 1, 3, or 7). YASKAWA ELECTRIC TOBP C730600 37C 1000-Series Option PG-X3 Installation Manual...
  • Page 34 ■ Figure 12 PG X3 PG Encoder A,B,Z A+,B+,Z+ 600 Ω A ,B ,Z A,B,Z 26LS31 level 26LS32 level a+,b+,z+ a ,b ,z Monitor Signals 26LS31 level Figure 13 Interface Circuit YASKAWA ELECTRIC TOBP C730600 37C 1000-Series Option PG-X3 Installation Manual...

  • Page 35: European Standards

    Keep wiring as short as possible. Ground the shield according to Figure Ground the largest possible surface area of the shield to the metal panel when using dedicated shield cable. YASKAWA ELECTRIC TOBP C730600 37C 1000-Series Option PG-X3 Installation Manual...
  • Page 36 8 European Standards Figure 14 A – Braided shield cable C – Cable clamp (conductive) B – Metal panel Figure 15 Ground Area YASKAWA ELECTRIC TOBP C730600 37C 1000-Series Option PG-X3 Installation Manual...
  • Page 37 PG option Encoder Three phase CN5-B, power CN5-C supply Cable clamp I/O option I/O device CN5-A, CN5-B, CN5-C Cable clamp Communication Master option CN5-A Figure 16 Option Installation for CE Compliance YASKAWA ELECTRIC TOBP C730600 37C 1000-Series Option PG-X3 Installation Manual...

  • Page 38: Specifications

    -20°C to +60°C (-4°F to 140°F) allowed for short-term transport of the product Area of Use Indoor (free of corrosive gas, airborne particles, etc.) Altitude 1000 m (3280 ft.) or lower YASKAWA ELECTRIC TOBP C730600 37C 1000-Series Option PG-X3 Installation Manual...
  • Page 39 Entire Document Edited for procedural clarity and readability. Addition: Connection Diagram April 2009 <1> Chapter 4 Instruction to counteract noise by grounding shielded lines. − − July 2008 First edition YASKAWA ELECTRIC TOBP C730600 37C 1000-Series Option PG-X3 Installation Manual...
  • Page 40 Phone: +81-3-5402-4502 Fax: +81-3-5402-4580 http://www.yaskawa.co.jp YASKAWA AMERICA, INC. 2121, Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: +1-800-YASKAWA (927-5292) or +1-847-887-7000 Fax: +1-847-887-7310 http://www.yaskawa.com YASKAWA ELÉTRICO DO BRASIL LTDA. 777, Avenida Piraporinha, Diadema, São Paulo, 09950-000, Brasil Phone: +55-11-3585-1100 Fax: +55-11-3585-1187 http://www.yaskawa.com.br...

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Pg-x3

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