YASKAWA 1000-Series Installation Manual

Digital output type do-a3

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Technical manual (58 pages)

Installation manual (50 pages)

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Page 1 YASKAWA 1000-Series Option Digital Output Installation Manual Type DO-A3 To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual. 1000 安川シリーズオプションディジタル出力取扱説明書形式...
Page 2 Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice.
Page 3: Table Of Contents
8 SPECIFICATIONS ....... . . 28 YASKAWA ELECTRIC TOBP C730600 41E 1000-Series Option DO-A3 Installation Manual...
Page 4: Preface And Safety
The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control.
Page 5 Indicates a hazardous situation, which, if not avoided, could result in death or serious injury. CAUTION Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury. YASKAWA ELECTRIC TOBP C730600 41E 1000-Series Option DO-A3 Installation Manual...
Page 6 • When ordering new copies of the manual, contact a Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.
Page 7: Product Overview
Applicable Models The option can be used with the unit models in Table Table 1 Applicable Models Unit Series Unit Model Number A1000 All models L1000A All models D1000 All models YASKAWA ELECTRIC TOBP C730600 41E 1000-Series Option DO-A3 Installation Manual...
Page 8: Receiving
• A small file or medium grit sandpaper. (required for some unit models) Note: Tools required to prepare option cables for wiring are not listed in this manual. <1> Select a screwdriver appropriate for the unit capacity. YASKAWA ELECTRIC TOBP C730600 41E 1000-Series Option DO-A3 Installation Manual...
Page 9: Option Components
Terminal Blocks TB1 and TB2 P1 P2 P3 P4 P5 P6 PC M1 M2 M3 M4 Refer to Table 4 on page for details on TB1 and TB2 terminal functions and signal levels. YASKAWA ELECTRIC TOBP C730600 41E 1000-Series Option DO-A3 Installation Manual...
Page 10: Installation Procedure
Do not touch circuit boards while the power to the unit is on. Failure to comply could result in death or serious injury. YASKAWA ELECTRIC TOBP C730600 41E 1000-Series Option DO-A3 Installation Manual...
Page 11 Do not use unshielded cable for control wiring. Failure to comply may cause electrical interference resulting in poor system performance. Use shielded twisted-pair wires and ground the shield to the ground terminal of the unit. YASKAWA ELECTRIC TOBP C730600 41E 1000-Series Option DO-A3 Installation Manual...
Page 12 Failure to comply may prevent proper operation and possibly damage equipment. Check wiring to ensure that all connections are correct after installing the option and connecting any other devices. Failure to comply may result in damage to the option. YASKAWA ELECTRIC TOBP C730600 41E 1000-Series Option DO-A3 Installation Manual...
Page 13 D – Digital operator J – Connector CN5-A E – Terminal cover K – Connector CN5-B F – Removable tabs for wire routing L – Connector CN5-C Figure 2 Unit Components with Option YASKAWA ELECTRIC TOBP C730600 41E 1000-Series Option DO-A3 Installation Manual...
Page 14 NOTICE: Damage to Equipment. Observe proper electrostatic discharge procedures (ESD) when handling the option, unit, and circuit boards. Failure to comply may result in ESD damage to circuitry. Figure 3 Figure 3 Remove the Front Cover, Terminal Cover, and Digital Operator YASKAWA ELECTRIC TOBP C730600 41E 1000-Series Option DO-A3 Installation Manual...
Page 15 Insert the option card (B) into the CN5-A (J), CN5-B (K), or CN5-C (L) connector located on the unit and fasten it into place using one of the included screws (G). Figure 4 Figure 4 Insert the Option Card YASKAWA ELECTRIC TOBP C730600 41E 1000-Series Option DO-A3 Installation Manual...
Page 16 2. There are two screw holes on the unit for use as ground terminals (J). When connecting three options, two ground wires will need to share the same unit ground terminal. YASKAWA ELECTRIC TOBP C730600 41E 1000-Series Option DO-A3 Installation Manual...
Page 17 Loosen the screws and Option terminal block insert the wire into the opening on the terminal block. To customer circuit (do not solder ends) Figure 7 Preparing and Connecting Cable Wiring YASKAWA ELECTRIC TOBP C730600 41E 1000-Series Option DO-A3 Installation Manual...
Page 18 Control circuit terminal <1> Double-check the polarity on the diode when connecting a DC relay. <2> Install a surge absorber (SA) when using an AC relay. Figure 8 Option Connection Diagram YASKAWA ELECTRIC TOBP C730600 41E 1000-Series Option DO-A3 Installation Manual...
Page 19 9-B for units that do not require routing through the front cover. Refer to the Peripheral Devices & Options section of the unit Instruction Manual for more information. Figure 9 Figure 9 Wire Routing Examples YASKAWA ELECTRIC TOBP C730600 41E 1000-Series Option DO-A3 Installation Manual...
Page 20 Note: Take proper precautions when wiring the option so that the front covers will easily fit back onto the unit. Make sure cables are not pinched between the front covers and the unit when replacing the covers. Set unit parameters in Table 7 for proper option performance. YASKAWA ELECTRIC TOBP C730600 41E 1000-Series Option DO-A3 Installation Manual...
Page 21 0.25 to 2.5 (24 to 13 AWG) Ferrule-Type Terminals ■ Yaskawa recommends using CRIMPFOX 6 by Phoenix Contact or equivalent ferrule-type terminals with the specifications listed in Table 3 for wiring to ensure proper connections. Note: Properly trim wire ends so loose wire ends do not extend from the crimp terminals.
Page 22 Photocoupler output 6 Photocoupler output common Emitter common <1> Set unit parameters to determine the function assigned to each output. See the unit Instruction Manual for directions on setting parameters. YASKAWA ELECTRIC TOBP C730600 41E 1000-Series Option DO-A3 Installation Manual...
Page 23: Related Parameters
Normal operation (no fault) oC, GF (Overcurrent) ov (Overvoltage) oL2 (Unit overload) oH, oH1 (Unit overheat) oS (Overspeed) Not used rr, rH (Braking resistor overheat) EF1 to EF12 (External fault) YASKAWA ELECTRIC TOBP C730600 41E 1000-Series Option DO-A3 Installation Manual...
Page 24 Range: 0 to 160 When installed to drive Default: 4 F5-04 Range: 0 to 1A7 Terminal P4-PC Output Selection (39C) When installed to D1000 Default: F Range: 0 to 160 YASKAWA ELECTRIC TOBP C730600 41E 1000-Series Option DO-A3 Installation Manual...
Page 25 When installed to D1000 2: Multi-function output (set functions in Default: 2 parameters F5-01 through F5-08) Range: 2 <1> Refer to the unit Instruction Manual for more information on setting the F5 parameters. YASKAWA ELECTRIC TOBP C730600 41E 1000-Series Option DO-A3 Installation Manual...
Page 26: Troubleshooting
Option connection error at unit port CN5-C Cause Possible Solution Option at unit port CN5-C was changed during Turn the power off and check the connectors between the unit run. and option. YASKAWA ELECTRIC TOBP C730600 41E 1000-Series Option DO-A3 Installation Manual...
Page 27 • Separate the control wiring to the option, main circuit wiring, and power lines. Interface Circuit ■ Figure 11 Photocoupler P1 to P6 Signal M1, M3 Processor Contact relay output M2, M4 Figure 11 Output Interface Circuit YASKAWA ELECTRIC TOBP C730600 41E 1000-Series Option DO-A3 Installation Manual...
Page 28: Specifications
-20°C to +60°C (-4°F to +140°F) allowed for short-term transport of the product Area of use Indoor (free of corrosive gas, airborne particles, etc.) Altitude 1000 m (3280 ft.) or lower YASKAWA ELECTRIC TOBP C730600 41E 1000-Series Option DO-A3 Installation Manual...
Page 29 Entire document Edited for procedural clarity and readability. July 2010 Back cover Revision: Address Correction: Table 5 July 2009 Chapter 6 F5-09 and Output Mode − − July 2008 First edition YASKAWA ELECTRIC TOBP C730600 41E 1000-Series Option DO-A3 Installation Manual...
Page 30 Phone: 81-3-5402-4502 Fax: 81-3-5402-4580 http://www.yaskawa.co.jp YASKAWA AMERICA, INC. 2121 Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: (800) YASKAWA (927-5292) or 1-847-887-7000 Fax: 1-847-887-7310 http://www.yaskawa.com YASKAWA ELÉTRICO DO BRASIL LTDA. Avenda Fagundes Filho, 620 Bairro Saude, São Paulo, SP04304-000, Brazil Phone: 55-11-3585-1100 Fax: 55-11-5581-8795 http://www.yaskawa.com.br...

YASKAWA 1000-Series Installation Manual

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