Summary of Contents for LELY WELGER AP 530
- Page 1 LELY WELGER AP 530 / 630 / 730 / 830 - P23 AP 730 1132.99.03.03 07.14 (Original manual) Operator Manual...
- Page 2 LELY WELGER AP 530 AP 630 AP 730 AP 830...
- Page 3 Send back to: Lely International N.V. TSS (Technical Service Support) Postfach 1965 D-38289 Wolfenbüttel Delivery Note 1 (Copy for the Manufacturer) Complete this form on delivery of the machine and return it within 4 weeks. Possible guarantee requests cannot be handled before this document has not been sent back. Date of delivery: ……………………………….
- Page 5 Delivery Note 2 (Copy for the Customer) Complete this document when the machine is delivered and keep it. Date of delivery: ………………………………. ……………………………… Machine type: AP…………………………… P23 (Fz)-Ident-No. on the data plate: ………………………………. ……………………………… I purchased / use this machine. The operating manual including the EC conformity declaration was delivered to me together with the machine.
- Page 7 Delivery Note 3 (Copy for the Trader) Complete this document when the machine is delivered and keep it. Date of delivery: ………………………………. ……………………………… Machine type: AP…………………………… P23 (Fz)-Ident-No. on the data plate: ………………………………. ……………………………… I purchased / use this machine. The operating manual including the EC conformity declaration was delivered to me together with the machine.
- Page 9 Delivery Note 4 (Copy for the Importer) Complete this document when the machine is delivered and keep it. Date of delivery: ………………………………. ……………………………… Machine type: AP…………………………… P23 (Fz)-Ident-No. on the data plate: ………………………………. ……………………………… I purchased / use this machine. The operating manual including the EC conformity declaration was delivered to me together with the machine.
-
Page 11: Table Of Contents
Table of Contents Introduction ..............................5 The Lely Welger AP baler ............................ 6 Trademarks, Copyright and Disclaimer (2010-12) ....................7 Warranty Restriction ............................8 Applicability ................................ 9 Registration ............................... 10 ... - Page 12 Lubrication Chart .............................. 80 Environment ..............................82 5.4.1 Lubricants ..............................82 5.4.2 Consumables ............................. 82 5.4.3 Hydraulic oil .............................. 82 Specification ..............................83 Tightening Torques ............................84 Index ................................85 LELY WELGER AP 530 AP 630 AP 730 AP 830...
-
Page 13: Introduction
Lely Welger AP baler. Study and understand this information thoroughly before you operate the Lely Welger AP baler. Failure to do so could result in personal injury or damage to equipment. Please consult your local Lely service provider if you do not understand the information in this manual, or if you need additional information. -
Page 14: The Lely Welger Ap Baler
Two friction clutches; one in front and one behind the flywheel protect the universal joint and the tractor as well as the baler drive. On the AP 530 and the AP 630, an additional shear bolt protects the drive should an unforeseen blockage occur. On the AP 730 / 830, this function is fully automated with an auto-reset clutch. -
Page 15: Trademarks, Copyright And Disclaimer (2010-12)
* The equipment marked with a [*] in this operating manual are only part of the standard equipment of certain machine versions or are available as additional equipment only for certain machine versions. 1132.99.03.03 Rev 07.14 Print 07.14 LELY WELGER AP 530 AP 630 AP 730 AP 830... -
Page 16: Warranty Restriction
• Incidents such as freezing, ice, fire, lightning, flood, inundation or any other form of excessive water. • The use of cleaning agents for washing of the Lely Welger AP baler / P23 bale thrower. This can cause damage to Lely Welger AP baler. -
Page 17: Applicability
1.4 Applicability The table below shows the type numbers of the Lely Welger AP baler and Lely P23 for which this manual is applicable. Types AP 530 AP 630 AP 730 AP 830 P 23 Serial Number 1132.xx.xxx 1135.xx.xxx 1133.xx.xxx 1134.xx.xxx... -
Page 18: Registration
1.5 Registration The Serial Number Plate of the Lely Welger AP baler is on the left side of the chassis frame. Always include the type and the serial numbers of your product when you contact your local Lely service provider or order spare parts. -
Page 19: How To Read This Operating Manual
The Lely Welger P23 thrower is hereinafter referred to as “thrower”. In addition, the following rule is applicable too: The Lely Welger AP baler and the Lely Welger P23 thrower are hereinafter referred to as “machine”. The Power-Take-Off shaft is hereinafter referred to as “PTO” or “PTO shaft”. -
Page 20: Proper Use
The relevant accident prevention regulations and all other generally accepted safety rules must be observed. The basic requirements concerning safety and health protection must be fulfilled. The generally accepted safety rules must be observed. LELY WELGER AP 530 AP 630 AP 730 AP 830... -
Page 21: Foreseeable Misuse
The decommissioning of the machine has to take place in a proper way. Dispose all components in compliance with the applicable regulations and laws. Dismounting of the machine is only allowed by qualified persons. LELY WELGER AP 530 AP 630 AP 730 AP 830... - Page 22 INTENTIONALLY BLANK! LELY WELGER AP 530 AP 630 AP 730 AP 830...
-
Page 23: Safety
Effect: indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury or product or property damage. Note! Description of type and source of the note Indicates extra information that may be helpful. LELY WELGER AP 530 AP 630 AP 730 AP 830... -
Page 24: Safety Massages
Replace safety decals that are missing or are illegible. Know the emergency medical centre number for your area. Contact your local dealer, if you have any questions. LELY WELGER AP 530 AP 630 AP 730 AP 830... -
Page 25: Installation Safety
Do not travel with the AP baler and trailer(s) together on public roads. Driving on hillsides Only use the AP baler when you are experienced in baling on hillsides. Always use an adequate tractor for baling on hillsides. LELY WELGER AP 530 AP 630 AP 730 AP 830... -
Page 26: Operating Safety
Disconnect drive shaft depressurize the hydraulic system. Operate the AP baler and P23 thrower in a safe manner. Never sit or stand on or in the Lely Welger AP baler or thrower P23. Riding on the machine is prohibited for the entire machine! ... - Page 27 70 dB (A). The combined noise level of machine and tractor primarily depends on the level of the noise from the tractor (radios are an additional source of noise). LELY WELGER AP 530 AP 630 AP 730 AP 830...
- Page 28 INTENTIONALLY BLANK! LELY WELGER AP 530 AP 630 AP 730 AP 830...
-
Page 29: Safety Decals
Not all danger zones of the machine can be secured by constructional measures. Such danger zones are therefore marked by symbols: Prohibition signs (red) Warning sign (yellow) Symbolised operating instructions LELY WELGER AP 530 AP 630 AP 730 AP 830... -
Page 30: Safety Decal Messages
Spare part no.: 0389.94.00.00 DANGER Rotating parts! Never enter into the pick-up section when the tractor engine is running and the power take-off shaft is coupled. Spare part no.: 0384.74.00.00 LELY WELGER AP 530 AP 630 AP 730 AP 830... - Page 31 Stay clear of articulation area while engine is running. Spare part no.: 0389.99.00.00 DANGER Moving parts! Never reach into areas where there is a risk of being crushed. Lock device first! Spare part no.: 0393.92.00.00 LELY WELGER AP 530 AP 630 AP 730 AP 830...
- Page 32 Attach draw bar to the tractor with stated measures Spare part No.: 0398.48.00.00 WARNING Maximum operating speed Never operate the AP baler at a PTO speed of more than 540 rpm. Spare part No.: 0396.45.00.00 LELY WELGER AP 530 AP 630 AP 730 AP 830...
-
Page 33: Maintenance Of The Safety Decals
Replace safety decals that are missing or are illegible. Safety decals can be purchased at your local Lely service provider. LELY WELGER AP 530 AP 630 AP 730 AP 830... -
Page 34: Operation
Bale unloading area without P23 bale thrower Operator position on the tractor Pick-up catch area, drawbar area Wheel rolling area The Bale unloading area with P23 bale thrower extends by 20 meters to the rear! LELY WELGER AP 530 AP 630 AP 730 AP 830... -
Page 35: Functional Principle
1. Directly to the ground when leaving the baler compression chamber. 2. With the hinged loading chute onto the trailer. 3. With the bale thrower Lely Welger P23 by throwing the baler onto a pulled behind trailer. The Bale thrower P23 is hydraulically driven and has its own independent hydraulic system. -
Page 36: Commissioning
To open the guard casing of the flywheel, the catch springs on the locking clasps are to be pushed back with a small screw- driver or similar (Figure 4). Figure 3 Figure 4 LELY WELGER AP 530 AP 630 AP 730 AP 830... -
Page 37: Start Up
All covers and guard casings must be installed, properly fastened and closed. Check all visible sensors and actors for tight seat. Check tires for proper condition. LELY WELGER AP 530 AP 630 AP 730 AP 830... -
Page 38: Coupling And Uncoupling The Baler To The Tractor
LELY WELGER AP 530 AP 630 AP 730 AP 830... -
Page 39: Coupling The Hydraulic Lines
(optional equipment) To couple the hoses to the tractor, withdraw the hose couplings from the hose holders and plug into the appropriate sockets on the tractor. LELY WELGER AP 530 AP 630 AP 730 AP 830... -
Page 40: Connect The Drive Shaft
3.3.4 Connect the drive shaft Caution! Effect: The first time you connect the Lely Welger AP baler to each tractor, refer to the instructions supplied with the drive shaft and always respect the drive shaft installation guidelines. Danger, Rotating driveshaft! -
Page 41: Wire Tying
Turn flywheel in direction of arrow Figure 15 until needles have moved up and down and the tiers have taken up the wire. Pull wire ends from hooks 5 and 10 (Figure 8). Figure 8 LELY WELGER AP 530 AP 630 AP 730 AP 830... -
Page 42: Twine Tying
To avoid having to thread the twine frequently, it helps to tie several twine spools together in the top box. Figure 10 LELY WELGER AP 530 AP 630 AP 730 AP 830... - Page 43 Figure 12 Figure 11 LELY WELGER AP 530 AP 630 AP 730 AP 830...
- Page 44 Guide the twine over the roller (Figure 13). Figure 13 Up to 6 twine spools (AP 530: 4 twine spools) can be stored in the top twine box. A box below it (AP 630, AP 730 and AP 830 only) can take further spare spools.
-
Page 45: Shutdown Procedure
Keep tractor engine running and move all tractor hydraulic controls to "floating position". Shut off tractor engine and remove key. Secure hydraulic operated parts (pick-up) mechanically against unexpected movements. LELY WELGER AP 530 AP 630 AP 730 AP 830... - Page 46 INTENTIONALLY BLANK! LELY WELGER AP 530 AP 630 AP 730 AP 830...
-
Page 47: Driving And Transport
Connect drive shaft to tractor PTO shaft. The wheel chocks which are part of the safety equipment are to be carried on the machine at all times. LELY WELGER AP 530 AP 630 AP 730 AP 830... -
Page 48: Moving To Working Position
Move the baler draw-bar to one of the catch positions and secure with the pawl 4. Be within the legal road regulation when aligning the baler behind the tractor. LELY WELGER AP 530 AP 630 AP 730 AP 830... -
Page 49: Operation Instruction In The Field
To obtain the best performance from the machine, the tractor speed should be matched to the swath height. Where the swath is denser stop the tractor briefly and allows the baler to clear it. LELY WELGER AP 530 AP 630 AP 730 AP 830... -
Page 50: Speed Of Pto Shaft
Avoid having the pick-up tines touch the ground. A support wheel can be fitted so that the pick-up is better able to adjust to unevenness in the ground (only AP530). LELY WELGER AP 530 AP 630 AP 730 AP 830... - Page 51 Adjusting the windguard AP 530: The windguard 1 is freely movable between two stops (Figure 18) in two different set positions A and B. To change positions, the split pins on both sides must be removed. The windguard can then be withdrawn out of the side panels of the pick-up.
-
Page 52: Setting Bale Density
Turn the adjusting nut 9 in the direction of the arrow for longer bales (Figure 23). Turn the adjusting nut 9 in the opposite direction of the arrow for shorter bales. Figure 23 LELY WELGER AP 530 AP 630 AP 730 AP 830... -
Page 53: Bale Thrower P23
Disconnect trailer hitch and move bale thrower into central position. Lock the thrower in position with bolt 11 (Figure 25). Figure 25 LELY WELGER AP 530 AP 630 AP 730 AP 830... -
Page 54: Clearing Blockages
Do NOT remove the blockage by turning the PTO drive shaft or flywheel in reverse direction. Doing so can permanently bend the flat springs of the cross- feeder and damage the hydraulic packer. LELY WELGER AP 530 AP 630 AP 730 AP 830... -
Page 55: Troubleshooting
Empty baling channel and clean inside Curved bales Uneven compacting Alter packer quick adjustment or adjust feeder tines (Chap. 5.2.5) Deflecting cross-feeder or Drive tractor in next lower gear packer respond continuously LELY WELGER AP 530 AP 630 AP 730 AP 830... -
Page 56: Tying Faults And Remedies
When adjusting the screws “e", “g" or “i", it is essential to adhere to the control measurements “D”, “E" and “F “ as shown in Figure 59, Figure 60, Figure 61 (see page 70). Figure 26 Figure 27 LELY WELGER AP 530 AP 630 AP 730 AP 830... -
Page 57: Twine Tying
“E" the twine holder (Figure 60) Ends torn off, twine Spring “f" far too highly pieces of approx. 5 cm tensioned length drop off LELY WELGER AP 530 AP 630 AP 730 AP 830... - Page 58 Readjust twine the twine away from the flicker. Remove baling knotter ,”d“ material between ram and top casing Correctly tied knot All control measurements adhered to, all springs correctly tensioned. LELY WELGER AP 530 AP 630 AP 730 AP 830...
-
Page 59: Wire Tying
Clamping tension on Adjust clamping tension end cut off straight, the shear lever not great on shear lever other pinched but pulled enough (Figure 77, page 76) straight and scraped bright LELY WELGER AP 530 AP 630 AP 730 AP 830... - Page 60 - replace as necessary Both wires torn close to Guide roller spindle Free twister hook, take twisting length jammed or worn out guide roller spindles, clean and grease-replace as necessary LELY WELGER AP 530 AP 630 AP 730 AP 830...
-
Page 61: Bale Thrower Faults And Remedy
Normal wear along length Thrower belts wear on Belt wrongly set and drags Align belt correctly (Chap. 5.2.13) one side only Thrower does Fuse is blown Change fuse not shift LELY WELGER AP 530 AP 630 AP 730 AP 830... - Page 62 INTENTIONALLY BLANK! LELY WELGER AP 530 AP 630 AP 730 AP 830...
-
Page 63: Maintenance And Adjustments
Maintain the correct tyre pressures at regular intervals . Refill is needed! The specified tire pressure is: 10,0/75-15.3 Impl. 2,3 bar 11,5/80-15.3 Impl. 2,3 bar 7,00-12 Impl. 2,0 bar 8.00-12 Impl. 2,0 bar LELY WELGER AP 530 AP 630 AP 730 AP 830... -
Page 64: Maintenance Procedure
Replace and tighten the oil level and oil filler plugs. Figure 28 Oil capacity: AP 530 approx. 1.3 litre AP 630 approx. 3.5 litre AP 730 approx. 4.0 litre AP 830 approx. 4.0 litre LELY WELGER AP 530 AP 630 AP 730 AP 830... -
Page 65: Examining And Adjusting The Cutting Mechanism
Remove play in the ram by adjusting the ram slide rails in the frame: AP 530: Ram 1 is guided (Figure 31) by slide rails during the forward and return strokes. The rails are arranged in the channel below on the cutting side and above on the opposite side of the knife. - Page 66 (see Figure 15) and check the play once again. Allow the ram to go through a complete cycle when doing so. The knives must move freely and not collide. LELY WELGER AP 530 AP 630 AP 730 AP 830...
-
Page 67: Examining And Adjusting Timing
Figure 35 Note! When fitting the clamping discs, make sure that the head of the locking screw is positioned on the flattened side of the drive peg. Figure 36 LELY WELGER AP 530 AP 630 AP 730 AP 830... - Page 68 In this position of the ram, check the control measurement L: AP 530 L = 20-30 mm AP 630 L = 20-30 mm AP 730/AP 830 L = 25-32 mm Figure 39 LELY WELGER AP 530 AP 630 AP 730 AP 830...
-
Page 69: Timing The Cross-Feeder In Relation To The Packer
Retighten the clamping discs on the pinion 19 and bevel gear 20. Replace circlip 31 and 32 (Figure 39). Fit the insert into the twine box. Figure 41 Refit the casing panel into the twine box. LELY WELGER AP 530 AP 630 AP 730 AP 830... - Page 70 Remove the device used for jamming. Retighten the clamping rings on pinion 19 and bevel gear 20. Replace circlips 31 and 32 (Figure 39). Refit the casing panel into the twine box. LELY WELGER AP 530 AP 630 AP 730 AP 830...
-
Page 71: Examining Ram Movement
Iinchpin in the perforated link plate on the packer rod linkage: denser filling in driving direction left right AP 530 (Figure 43) pin 34 in lower pin 34 in upper holes holes AP 630/AP 730... -
Page 72: Examining Needle Brake
Replace brake pads 37 (Figure 45) or 45 (Figure 47) if the friction linings are worn out. Figure 45 Note! The brake plates and friction linings must never come into contact with lubricants. Figure 46 Figure 47 LELY WELGER AP 530 AP 630 AP 730 AP 830... -
Page 73: Examine The Main Drive
(AP 530 and AP 630, Figure 49) or a three-block friction clutch (AP 730 and AP 830, Figure 50). ln the case of machines AP 530 and AP 630, the rear conical friction clutch also has a shear bolt 3 (Figure 49 and Figure 51) of the size: M 7 X 50 DIN 931 -8.8... - Page 74 Jam the machine drive by inserting a wooden block in front of the ram knife. Figure 51 Turn the flywheel 5 several times. Replace the remaining bolts 6 and tighten all eight bolts uniformly. LELY WELGER AP 530 AP 630 AP 730 AP 830...
-
Page 75: Maintain And Adjust Tying Unit
9. Remove the remaining sheared off bolt and refit the operating rod 8. Screw in a new shear bolt 5 (part no. 0901.98.10.00). Figure 53 LELY WELGER AP 530 AP 630 AP 730 AP 830... - Page 76 Tighten bolts 12. Control measurement C (Figure 54) between needle and flat spring must not exceed 1 - 2 mm. If it is different, straighten the needles. Figure 55 LELY WELGER AP 530 AP 630 AP 730 AP 830...
- Page 77 Reinstall the knotter mechanism in the reverse sequence. Adjust bolts 7 and 8 on flat spring 9 as described on page following pages. 14 a Figure 56 Figure 57 Bild 58 LELY WELGER AP 530 AP 630 AP 730 AP 830...
- Page 78 1 - 2 mm. If it is different, loosen lock nuts 2 and adjust the linkage accordingly by turning the threaded rod 3. Tighten lock nuts 2. Figure 61 Figure 62 LELY WELGER AP 530 AP 630 AP 730 AP 830...
- Page 79 H: The spacing between nose 5 and knotter 7 should be between 1.5 and 2.5 mm. If necessary, adjust the twine guide plate by means of shims. Figure 66 LELY WELGER AP 530 AP 630 AP 730 AP 830...
- Page 80 Figure 67 Figure 68 Adjusting the twine brake Adjust wing nut 11 on the twine brake (Figure 69) so that the spring length (control measurement K) is 26 mm. Figure 69 LELY WELGER AP 530 AP 630 AP 730 AP 830...
-
Page 81: Freeing Up The Deflecting Cross-Feeder
600 and 850 Nm, that of the packer between 750 and 850 Nm. The link rod on the packer must pivot in the claw in the second hole from the bottom. LELY WELGER AP 530 AP 630 AP 730 AP 830... -
Page 82: Wire Tying Service And Lubrication
Finally fit shear bar 15 with deflector bar 16 again and secure it. IMPORTANT! Note position and sequence of shims 21 and refit them in original arrangement. Needle brake setting and needle drive protection see page 64 “Examining needle brake”. Figure 73 LELY WELGER AP 530 AP 630 AP 730 AP 830... - Page 83 80 - 100 mm with the needles in their highest position (Figure 76). If not, adjust the length of the needle lift rod (“Adjusting the needles”, page 68). LELY WELGER AP 530 AP 630 AP 730 AP 830...
- Page 84 Align marking holes (see arrow in Figure 78) on both chain wheels on the matching bore holes underneath, then lock chain wheels with a pin through the bore holes. Fit chain over correctly located wheels. Figure 78 LELY WELGER AP 530 AP 630 AP 730 AP 830...
- Page 85 With the ram in this position check distance D (Figure 82): Distance from the needle point 14 to the ram tip 16 must be 25 - 40 mm. Figure 82 LELY WELGER AP 530 AP 630 AP 730 AP 830...
- Page 86 INTENTIONALLY BLANK! LELY WELGER AP 530 AP 630 AP 730 AP 830...
-
Page 87: Hydraulic System
F. Setting of spring mechanism should be that thrower belts are closer in front than behind: Measurement B = 50-70 mm smaller than measurement A. Figure 84 LELY WELGER AP 530 AP 630 AP 730 AP 830... -
Page 88: Lubrication Chart
2 (3 on wire tying) PTO shaft, Figure 86 Multi-purpose grease 2 + tube Examine and lubricate, if necessary: Gearbox [A], Figure 85 Oil SAE 90 Tire pressure Hydraulic Oil P23 HL 46 LELY WELGER AP 530 AP 630 AP 730 AP 830... - Page 89 Figure 85 Figure 87 Figure 86 LELY WELGER AP 530 · AP 630 · AP 730 · AP 830...
-
Page 90: Environment
Caution! Oil spillage or leakage Effect: Environmental Hazards Maintain or repair the hydraulic system only on suitable ground. Do this in the repair shop or the garage. LELY WELGER AP 530 AP 630 AP 730 AP 830... -
Page 91: Specification
Permissible total weight [kg] see data plate at the machine 220 kg Data are for approximate specifications and are not binding. Versions can vary. Observe deviating national road traffic law! LELY WELGER AP 530 · AP 630 · AP 730 · AP 830... -
Page 92: Tightening Torques
5.6 Tightening Torques Quality Class 10.9 (Nm) Ø A LELY WELGER AP 530 AP 630 AP 730 AP 830... -
Page 93: Index
Lubrication ..............80 Uncoupling ..............30 Main drive ............... 65 Warranty Restriction ............8 Maintenance ..............55 Windguard ...............43 Maintenance schedules ..........55 Wire Tying ............33, 51, 74 Misuse ................13 LELY WELGER AP 530 AP 630 AP 730 AP 830...