Selecting 1-Mig/Pulse Mig Synergy Curves - Kemppi Kempact Pulse 3000 Operating Manual

synergic pulse mig welding:
through this welding method, based on pulsing the welding current, the filler metal on the
workpiece is kept spatter-free. The power source pulse parameters change automatically
(synergy) enabling welding power regulation using a single knob. Choose the appropriate
synergy curve for the filler wire and shielding gas to determine how the wire feed speed
affects the pulse parametres.
Double pulse:
The wire feed will become higher or lower according to the wire feed range. While the
synergic welding parameters change to correspond to the momentary wire speed. The
purpose is to get a goodlooking weld and a proper penetration while improving the
controllability of the weld pool during position welding.

3.3.3 selecting 1-mig/pulse mig synergy curves

EN
The program number of the synergy curve is selected using the plus-minus buttons and is
displayed on "SYNERGIC PRG".
The middle display is actual material group display (eg. SS, AL, CUS, FE, GEN). Wire diameter
(mm) can be seen on the right side. This information will only be displayed for a while.
The "PRG INFO" button gives more curve information:
One press will revert to the material group and diameter display, a second will display the type
number of the material and a third run through the gas consistency components one by one.
KEMPACT PULSE 3000 Synergic programs
1-MIG
00
01
Ss-group
S1
S2
S3
S4
S5
S7
Al-group
A1
A2
A6
A7
12
Kempact Pulse 3000, KempactCool 10
Pulse Double Wire, ø
Pulse
All
All
S1 S1 0,8 mm
S2 S2 0,9 mm
S3 S3 1,0 mm
S4 S4 1,2 mm
0,9 mm
1,2 mm
A1 A1 1,0 mm
A2 A2 1,2 mm
A6 A6 1,0 mm
A7 A7 1,2 mm
Material Gas
All All
All All
SS 308 / 316 Ar + 2 % CO ²
SS 308 / 316 Ar + 2 % CO ²
SS 308 / 316 Ar + 2 % CO ²
SS 308 / 316 Ar + 2 % CO ²
SS 316 FC Ar + 18 % CO ²
SS 316 FC Ar + 18 % CO ²
AlMg5 / AlMg4,5Mn Ar
AlMg5 / AlMg4,5Mn Ar
AlSi5 / AlSi12 Ar
AlSi5 / AlSi12 Ar
Wire Feed Range
1,0 - 18,0
0,5 - 18,0