Kemppi MasterTig MLS 3000 ACDC Operating Manual
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Kemppi MasterTig MLS 3000 ACDC Operating Manual

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MasterTig
MLS 3000, 3003 ACDC
MLS 3000 ACDC VRD
Инструкции по эксплуатации • По-русски
Operating manual • English
Käyttöohje • Suomi
Bruksanvisning • Svenska
Bruksanvisning • Norsk
Brugsanvisning • Dansk
Gebrauchsanweisung • Deutsch
Gebruiksaanwijzing • Nederlands
Manuel d'utilisation • Français
Manual de instrucciones • Español
Instrukcja obsługi • Polski
操作手册 • 中文
Manual de utilização • Português
Manuale d'uso • Italiano
EN
FI
SV
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DA
DE
NL
FR
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PL
RU
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Summary of Contents for Kemppi MasterTig MLS 3000 ACDC

  • Page 1 MLS 3000, 3003 ACDC MasterTig MLS 3000 ACDC VRD Operating manual • English Käyttöohje • Suomi Bruksanvisning • Svenska Bruksanvisning • Norsk Brugsanvisning • Dansk Gebrauchsanweisung • Deutsch Gebruiksaanwijzing • Nederlands Manuel d’utilisation • Français Manual de instrucciones • Español Instrukcja obsługi •...
  • Page 3 OperaTing Manual english...

  • Page 4: Table Of Contents

    COnTenTs preFaCe ..........................General .

  • Page 5: Preface

    This user manual contains important information on the use, maintenance and safety of your Kemppi product. The technical specifications of the device can be found at the end of the manual. Please read the manual carefully before using the equipment for the first time.

  • Page 6: Installation

    insTallaTiOn reMOval FrOM paCkaging The equipment is packed in durable packages designed especially for it. However, it is necessary to check the equipment before using it to make sure that the equipment or any part of it has not got damaged during transportation. Also check that the delivery corresponds to your order and that you have received all necessary instructions for installing and operating the equipment.
  • Page 7 Front of machine rear of machine Function panel Mains switch Remote control connector Snap connector for gas TIG torch control connector Shield gas and current connector for TIG torch (+) connector for electrode holder (–) connector for earth cable Markings for (+/–) poles on the machine front are embossed.

  • Page 8: Installation Of The Panel

    High rates of harmonic current may cause losses and disturbance to some equipment. MasterTig Mls 3000 aCDC WARNING: This equipment does not comply with IEC 61000-3-12. If it is connected to a public low voltage system, it is the responsibility of the installer or user of the equipment to ensure, by consultation with the distribution network operator if necessary, that the equipment may be connected.

  • Page 9: Welding Cable Connections

    Cooling liquid is injurious! Avoid also contact with skin or eyes. In case of injury, seek for NOTE! medical advice. Cooling unit Mastercool 30 together with TIG torch Kemppi TTC-W range enables TIG welding with water-cooled torch. The cooling unit is installed beneath the power source with screws. Electrical connections are on the bottom of power source.
  • Page 10 installation of cooling unit: electrical connection for the cooling unit: Control connector Protective earth Only an authorised electrician is allowed to install electrical connection! See the mounting NOTE! instructions delivered with the cooling unit.

  • Page 11: Shield Gas

    8 – 10 l/min. If the gas flow is not suitable the welded joint will be porous. Spark ignition becomes more difficult if the gas flow is too high. Contact your local Kemppi dealer for choosing gas and equipment.

  • Page 12: Operation

    OperaTiOn Welding in places presenting an immediate fire or explosion hazard is forbidden! NOTE! Welding fumes may cause injury, take care of sufficient ventilation during welding! NOTE! welDing prOCesses 3.1.1 MMa welding With Mastertig MLS™ ACDC power sources you can use almost all electrodes suitable for direct and alternating current welding between current limits of the power source.

  • Page 13: Synergetic Pulsed Tig Welding

    Before welding starts, welding settings suitable for the work piece are chosen with the function panel. The Kemppi Multi Logic System, MLS™, allows you to select the function panel based on the purpose of use: the ACS panel for AC TIG welding with basic functions, or the ACX panel with pulsed TIG, 4T-LOG or MINILOG control of welding current and memory channel functions.

  • Page 14: Mma Welding

    aCs welding panel – basic functions 12. 13. Selection button and indicators for TIG welding and current type Selection button and indicators for MMA welding and current type Current and voltage display, display for other welding parameters QUICK SETUP button for MMA and TIG adjustments (e.g. balance adjustment) Selection of the torch switch function 2T/4T HF/contact TIG (WATER FILL) button Remote control selection button (setting the limits for the adjustment range: LO/HI)

  • Page 15: Tig Welding

    1. Dynamics (“arc” –9 … 0 … +9) You will see the numerical value corresponding to the MMA dynamics in the display. Factory setting for all electrode types is zero. You can change the value by turning the control knob. If numerical value is adjusted negative (-1...-9) the arc is softened, and the amount of spatter decreases when welding at the upper end of the recommended current range of the electrode.

  • Page 16: Remote Control

    3. MiX Tig (mixed current aC/DC-) With mixed current frequency and balance of alternating current are determined by adjustments made for AC-current. Adjust by choosing sections 4. – 5. if needed. The following QuiCk seTup parameters can be adjusted: AC-time (AC 10 ... 90 %, factory setting 50 %) Cycle time (CYc 0.1 ...
  • Page 17 welding panel aCX – pulsed Tig and MinilOg function with memory 4T-LOG and MINILOG function selections Search arc 5 – 90 % of welding current Start-current 80 – 150 % Minilog-current 10 – 150 % of welding current Tail arc 5 – 90 % of welding current Selection for spot, synergetic quick pulse, long pulse and MicroTack Spot time 0.0 –...

  • Page 18: Saving Welding Settings

    Minilog When torch switch is pressed gas flow starts. When you release the torch switch current goes to Search Arc. By pressing shortly the switch current goes through upslope to Hot Start or Soft Start current depending on adjustments and by pressing shortly again to welding current. After next short press it goes to Minilog current, and you can select from two current levels: the welding current and the Minilog current.

  • Page 19: Adopting The Saved Settings

    3.2.4 adopting the saved settings Select MEMORY by pressing the button. Select memory channel by pressing the CH button. Start welding. 3.2.5 remote control memory channels Memory channels are selected by pressing simultaneously both REMOTE and CH button. With the remote control you can retrieve saved settings on memory channels 1-5. The selected channel is marked with a dot.

  • Page 20: Setup-Functions

    seTup-FunCTiOns *C = Common: applies to all memory channels SETUP-function Display Factory setting with a grey background Upslope current dependency The upslope time is determined by the current. (*C) The upslope time remains as set. Downslope current The downslope time is determined by the current. dependency (*C) The downslope time remains as set.

  • Page 21: Error Codes

    Other error codes: The machine can show codes not listed here. In the event of an unlisted code appearing, contact an authorised Kemppi service agent and report the error code shown. MainTenanCe Watch out for mains voltage when handling electric cables!

  • Page 22: Troubleshooting

    The owner of the equipment is obliged to deliver a decommissioned unit to a regional collection centre, per the instructions of local authorities or a Kemppi representative. By applying this European Directive you will improve the environment and human health.
  • Page 23 Cabels Welding cable 16 mm², 5 m 6184103 Welding cable 25 mm², 5 m 6184201 Welding cable 25 mm², 10 m 6184202 Welding cable 35 mm², 5 m 6184301 Earth cable 16 mm², 5 m 6184113 Earth cable 25 mm², 5 m 6184211 Earth cable 25 mm², 10 m...

  • Page 24: Technical Data

    TeCHniCal DaTa Power source MasterTIG MLS™ 3000 ACDC Connection voltage 50/60 Hz 3~400 V -10 %…+10 % Rated power at maximum current TIG 13.3 kVA MMA 14.4 kVA Connection cable H07RN-F 4G2.5 (5 m) Fuse, delayed 16 A Load capacity 40 °C 40 % ED TIG 300 A/13.3 kVA 60 % ED TIG 230 A/9.8 kVA 100 % ED TIG 190 A/7.9 kVA...
  • Page 25 Power source MasterTIG MLS™ 3003 ACDC Connection voltage 50/60 Hz 3~230 V -10 % ... 460 V +10 % Rated power at maximum current TIG 9.2 kVA MMA 10.0 kVA Connection cable H07RN-F 4G2.5 (5 m) Fuse, delayed 20/16 A Load capacity 40 °C 40 % ED TIG 300 A 9.2 kVA 60 % ED TIG 230 A 6.2 kVA...
  • Page 26 Cooling unit (TIG-welding) Mastercool 30 Operating voltage 24 V DC Cooling power 1.0 kW Connection capacity 100 % ED 50 W Maximum pressure 4.0 bar Cooling liquid 20 % – 40 % glycol-water Tank volume approx. 3 l External dimensions LxWxH 500x180x260 mm Weight 8 kg...
  • Page 28 78681 EPONE CEDEX myynti.fi@kemppi.com info.ru@kemppi.com FRANCE Tel +33 1 30 90 04 40 KEMPPI SVERIGE AB KEMPPI, TRADING (BEIJING) COMPANY, Telefax +33 1 30 90 04 45 LIMITED Box 717 sales.fr@kemppi.com Room 420, 3 Zone, Building B, S-194 27 UPPLANDS VÄSBY No.12 Hongda North Street,...

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