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BRAKE
WARNING
Any brake system repair should be per-
formed by an authorized Bombardier ATV
dealer.
Front Brake
The front brakes are hydraulic disc types.
These brakes are self-adjusting and require
no adjustment.
Rear Brake
The rear brake employs two systems. The
first system uses a cable; an adjustment is
necessary. See an authorized Bombardier
ATV dealer.
The second system is hydraulic and requires
no adjustment.
Brake Cable Lubrication
Remove brake lever and lock (screw, nut and
spring).
Remove cable from hand lever. To ease this
operation, apply a force on the brake pedal to
loosen the cable.
Put the cable luber (P/N 529 035 738) on the
cable.
Insert the needle of the spray can in the hole.
Spray a small quantity of silicone cable lubri-
cant (P/N 293 600 041) or an equivalent then
press the brake pedal to remove the brake ca-
ble. Repeat this procedure until the silicone
lubricant exits the other end of the cable.
WARNING
Always use a silicone-based lubricant. Us-
ing another lubricant (like water-based lu-
bricant) could cause brake cable sticking
or stiffness.
116
Inspection
WARNING
See an authorized Bombardier ATV deal-
er to repair or replace any components of
the brake system.
Check the following to keep the brakes in
good operating condition:
– brake cable adjustment
– brake system for fluid leaks
– brake for spongy feel
– brake discs for excessive wear and sur-
face condition
– brake pads for wear, damage or losse-
ness.
SERVICE LIMITS
Brake pads thickness
Brake discs thickness
Maximum discs warpage
Brake Fluid Replacement
WARNING
The brake fluid replacement or any brake
system repairs should be performed by an
authorized Bombardier ATV dealer.
1 mm (0.040 in)
3.5 mm (0.138 in)
0.15 mm (0.010 in)
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