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Parts to be tightened
Water inlet cover mounting
Ground terminal mounting
BRACKET
Shift handle mounting
Cowling clamp mounting
Bottom cowling mounting
Handle bracket mounting
Handle throttle grip
Handle throttle shaft plate mounting
Handle mounting (outside)
Handle mounting (inside)
Handle shift cable stay mounting
Handle shift lever mounting
Handle rubber bushing mounting
Adapter bracket mounting (*1)
Adapter mounting (*1)
Upper mount
Upper mount rubbler mounting
Lower mount
Clamp bracket cap
Stopper mounting
Pivot shaft lock
Grease nipple
Steering friction plate mounting
Steering friction piece mounting
Steering friction self locking
Neutral switch stay mounting
Recoil starter cable mounting
Ground lead mounting
ELECTRICAL
Charge coil mounting
Pulser coil mounting
Lighting coil mounting
Lighting coil lead clamp mounting (*2)
CDI unit mounting
Ignition coil mounting
Rectifier mounting (*2)
Rectifier bracket mounting (*2)
Rectifier/regulator mounting
Oil pressure switch
Oil pressure switch terminal
Starter motor bracket mounting
Starter motor mounting
Starter motor positive (+) terminal
Starter motor negative (-) terminal
Starter relay terminal
Starter relay fitting plate mounting
Lead coupler clamp mounting
Ground terminal mounting
*1: For water-flushing model
*2: For One lighting coil model
TIGHTENING TORQUES
Part
name
Screw
Screw
Bolt
Bolt
Bolt
Nut
Screw
Screw
Nut
Nut
Bolt
Bolt
Screw
Bolt
Screw
Nut
Bolt
Bolt
Nut
Bolt
Bolt
Nipple
Bolt
Bolt
Nut
Bolt
Bolt
Screw
Bolt
Bolt
Bolt
Bolt
Bolt
Bolt
Screw
Bolt
Bolt
Screw
Bolt
Bolt
Nut
Bolt
Bolt
Bolt
Screw
Bolt
Thread
Q'ty
size
M5
1
M5
1
M5
1
M6
1
M6
4
M10
2
M5
1
M5
2
M10
1
M10
1
M6
1
M8
1
M6
3
M6
2
M6
1
M8
2
M6
2
M6
4
—
2
M6
4
M6
1
—
1
M5
2
M5
1
M10
1
M6
2
M6
1 or 2
M5
1
M6
2
M5
2
M6
2 or 4
M6
2
M6
2
M6
2
M5
1
M8
2
M6
1
—
PT1/8
1
M4
1
M8
3
M8
2
M6
1
M8
1
M6
2
M6
1
—
2
M6
2
2-23
Tightening torques
N
m
kgf
m
ft
lb
5
0.5
3.7
2
0.2
1.5
3.5
0.35
2.6
8
0.8
5.9
8
0.8
5.9
36
3.6
26.5
3.5
0.35
2.6
3.5
0.35
2.6
22
2.2
16.2
10
1.0
7.4
8
0.8
5.9
18
1.8
13.3
3.5
0.35
2.6
8
0.8
5.9
2
0.2
1.5
21
2.1
15.5
12
1.2
8.8
15
1.5
11.1
13
1.3
9.6
8
0.8
5.9
4
0.4
2.9
3
0.3
2.2
5.4
0.54
3.9
5.4
0.54
3.9
4
0.4
2.9
10
1.0
7.4
10
1.0
7.4
2.5
0.25
1.8
12
1.2
8.8
5
0.5
3.7
12
1.2
8.8
8
0.8
5.9
8
0.8
5.9
8
0.8
5.9
3.5
0.35
2.6
18
1.8
13.3
8
0.8
5.9
9
0.9
6.6
2
0.2
1.5
21
2.1
15.5
21
2.1
15.5
4
0.4
2.9
18
1.8
13.3
4
0.4
2.9
8
0.8
5.9
1
0.1
0.7
8
0.8
5.9
Remarks
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