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Figure 30
80
!
Step 7. Insert a 5mm x 8mm bearing (80) into the center of
the diff gear (81).
!
Step 8. Press a 3/32" carbide diff ball (82) into each of the
small holes in the diff gear (81).
IMPORTANT NOTE: There are two sets of balls in
Bag D. Be certain to use the balls that are packaged alone (12
total) in Figure 33, Step 8. There is a second set of eight 5/64"
balls packaged with washers in the bag. These balls will be used
in Figure 33/Step 14.
Figure 31
!
Step 9. Apply a fairly heavy coat of clear diff grease (78) to
the exposed side of the diff washer (79). Carefully place the diff
gear (81) over the diff tube (76) so that the diff balls (82) and diff
gear (81) rest against the diff washer (79).
IMPORTANT NOTE: It is a good idea to hold the diff
nut carrier in place so the diff tube is not pushed into the outdrive/
diff half when the gear is pushed over it.
Figure 32
83
!
Step 10. Insert a 5mm x 8mm bearing (80) into the second
outdrive/diff half (77). Make sure that the bearing (80) is pushed
all the way into the outdrive (77). A pencil or the handle of a
hobby knife can be used to push the bearing (80) into place.
!
Step 11. Apply a slight amount of clear diff grease (78) to the
1/4" x 5/16" shim (83). Insert the shim (83) into the outdrive/diff
half (77) next to the 5mm x 8mm bearing (80). Make sure that
the shim (83) is flat against the bearing (80). Be extra careful not to
bend this shim!
*NOTE: Only a small amount of grease is needed. It is only needed
to hold the shim in place next to the bearing.
BAG D (Continued)
82
80
81
82
76
GREASE
83
77
1 3
80
82
Figure 30
81
79
Figure 31
80
Figure 32
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