Kipor Sinemaster IG3000 Operation Manual
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Kipor Sinemaster IG3000 Operation Manual

Portable digital generator with air cleaner
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  • Page 2 PREFACE Thank you for purchasing a Kipor Generator. This manual covers the operation and preventive maintenance of the IG3000 generator with EPA and California Air Resources Board (CARB) certification if so designated. All information in this publication is based on the latest product information available at the time of printing.
  • Page 3 protected from rain and snow. Always stop engine before refueling. Wait 5 minutes before restarting. Keep any source of ignition away from the fuel tank at all times. The portable generator is not meant to be used as a permanent back-up power system for the home.

  • Page 4: Table Of Contents

    11. WIRING DIAGRAM ···················································································· 28 12. WHEEL KIT INSTALLATION ········································································ 29 13. WARRANTY ····························································································· 30 13.1 Limited Warranty- Kipor Power Products ·················································· 30 13.2 Emission Control Warranty ···································································· 31 13.3 California Emissions Control Warranty Statement ······································· 33 14. EMISSION CONTROL SYSTEM··································································· 35...

  • Page 5: Safety Instructions

    1. SAFETY INSTRUCTIONS ■ Our generators are designed to give safe and dependable service if operated according to these instructions. Read and understand the owner's manual before operating the generator. Failure to do so could result in personal injury or equipment damage. ■Exhaust gas contains poisonous carbon monoxide.
  • Page 6 To ensure safe operation: ■ Gasoline is extremely flammable and explosive under certain conditions. Refuel in a well ventilated area with the engine stopped. ■ Keep away from smoking materials, sparks and other sources of combustion when refueling the generator. Always refuel in a well-ventilated location.

  • Page 7: Component Locations

    2. COMPONENT LOCATIONS 2.1 Outside view Carbon Canister 碳 罐 火 花 塞 Spark plug 机 油 尺 Oil dipstick Control panel 控 制 面 板 Service 维 修 门 door Air intake 进 气 口 电 瓶 Battery Air filter 空...

  • Page 8: Control Panel

    2.2 Control panel Overload protection device SMART throttle switch Overload Reset Switch AC receptacle DC receptacle Ignition Module Engine switch Ground terminal Choke knob Fuel valve lever 2.3 Serial Number and Bar Code Location: The engine serial number is stamped on the engine block to the left of the oil drain plug. In most cases the battery will have to be removed to view it clearly.

  • Page 9: Pre-Operation Check

    3. PRE-OPERATION CHECK Be sure to check the generator on a level surface with the engine stopped. Under no circumstances can this generator be installed in an enclosed compartment. 3.1 Engine Oil Level ■ Using non-detergent oil or 2-stroke engine oil could shorten the engine's service life.

  • Page 10: Fuel

    ■ Running the engine with insufficient oil can cause serious engine damage. ■ The Low Oil Alarm System will automatically stop the engine before the oil level falls below a safe limit. However, to avoid the inconvenience of an unexpected shutdown, it is still advisable to visually inspect the oil level regularly.

  • Page 11: Air Cleaner

    Gasoline containing alternate fuels: If you decide to use a gasoline containing ethanol, be sure its octane rating is no lower than the specification. Do not use a blend that contains more than 10% ethanol. Do not use any gasoline containing methanol. 3.3 Air Cleaner Check the air cleaner element to be sure it is clean and in good condition.

  • Page 12: Starting The Engine

    4. STARTING THE ENGINE ■When starting the generator after adding fuel for the first time or after long term storage, or after running out of fuel, turn the fuel valve lever to the "ON" position, then wait for 10 to 20 seconds before starting the engine. 4.1 Starting Procedure 4.1(a) Turn the fuel valve lever to the ON position.
  • Page 13 4.1(c) Insert the engine key and turn the engine switch to ON position. Engine switch Fig.8 4.1(d) Electric Start: turn the engine switch to the START until the engine has started. Do not operate the starter for more than 10 seconds. Manual Start: pull the starter grip lightly until resistance is felt then pull the starter grip briskly toward the arrow as shown below.

  • Page 14: High Altitude Operation

    4.1(e) Push the choke knob in to the OPEN position as the engine warms up. Choke knob Fig.10 4.2 High altitude operation At high altitude, the standard carburetor air-fuel mixture will be excessively rich Performance will decrease, and fuel consumption will increase. High altitude performance can be improved by installing a smaller diameter main fuel jet in the carburetor.

  • Page 15: Generator Use

    5. GENERATOR USE 5.1 Warnings and Cautions ■To prevent electrical shock from faulty appliances, the generator should be grounded. Connect a length of heavy cable between the generator's ground terminal and an external ground source. ■Connections for standby power to a building's electrical system must be made by a qualified electrician and must comply with all applicable laws and electrical codes.

  • Page 16: Ac Power Applications

    and appliance loads up to 10 amps  14 Gauge Cords- a 14 gauge cord between 0 and 50 feet long will adequately handle loads between 10 and 15 amps.  12 Gauge Cords- If your load is between 10 and 15 amps and the length of the cord is 50 to 100 feet, you need a 12 gauge cord to safely power any tool.

  • Page 17: Overload Reset Switch

    section 5.4 or restoring electrical power from the generator. The two L5-20 receptacles are rated at 20 amps. Should this current be exceeded, the circuit protection device will activate and cut all current to the receptacle. This will be indicated by the push button popping out. Reduce the load to the receptacle and reset the circuit protector by pushing in the button.

  • Page 18: Smart Throttle

    5.5 SMART Throttle When the SMART throttle is placed in the on position, engine speed is kept at idle automatically when the electrical load is disconnected and returns to the proper speed required by the electrical load when the load is reconnected. The engine speed varies according to the amount of load applied to the generator.

  • Page 19: Dc Power Operation

    5.7 DC Power Application The DC receptacle may be used for charging 12 volt automotive-type batteries only. It is not designed to operate DC motors. Output voltage is 15-30V. DC output will vary according to the position of the Smart throttle switch. a.

  • Page 20: Low Oil Alarm System

    The DC output is to be used to charge batteries only. Serious damage to the stator windings can occur if connected to a DC motor or transformer. b. Start the generator. ■ The DC receptacle may be used while the AC power is in use. ■...

  • Page 21: Stopping The Engine

    6. STOPPING THE ENGINE 6.1 Normal Shutdown 1. Switch off the connected equipment and disconnect from the generator. 2. Turn off the engine switch. 3. Turn the fuel valve lever to the OFF position. 6.2 Emergency Stop Turn the start switch to the OFF position. Continually stopping the generator with a load applied can lead to damage of the control module.

  • Page 22: Maintenance

    Carbon monoxide is a poisonous gas. The emission of fuel vapors is a source of pollution as well. The Kipor generator engine utilizes a precise air-fuel ratio and emission control system to reduce the emissions of carbon monoxide, , hydrocarbons, and evaporative fuel emissions.
  • Page 23 Black smoke and/or excessive fuel consumption Replacement parts and accessories The parts making up the emission control system applied to Kipor engine have been specifically approved and certified by the regulatory agencies. You can trust the replacement parts supplied by Kipor have been manufactured to the same production standard as the original parts.

  • Page 24: Maintenance Schedule

    NOTE: (1) Log hours of operation to determine proper maintenance. (2) Service more frequently when used in dusty conditions. (3) These items should be serviced by an authorized KIPOR service center unless the owner has the proper tools and is mechanically proficient. Refer to the KIPOR Generator and Engine shop manuals.

  • Page 25: Air Cleaner Service

    1. Open the left side maintenance cover. 2. Remove the oil dipstick. 3. Remove the drain bolt and drain the oil. There is a rubber plug in the bottom of the generator pan that can be removed to facilitate draining the oil. The generator will have to be raised off the ground and supported while the oil drains.

  • Page 26: Spark Plug Service

    7.5 Spark plug service Recommended spark plug: WR7DC To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. 1. Open the service door. 2. Remove the spark plug cap. 3. Use the wrench to remove the spark plug. 4.

  • Page 27: Spark Arrestor Maintenance

    ■ The spark plug must be securely tightened. An improperly tightened plug can become very hot and possibly damage the generator. ■ Never use a spark plug with an improper heat range. 7.6 Spark arrester maintenance 1. Remove the generator rear cover to access the spark arrestor. 2.

  • Page 28: Transporting/Storage

    8. TRANSPORTING/STORAGE 8.1 Transporting When transporting the generator, turn the fuel valve lever OFF and keep the generator level to prevent fluid spillage. Fuel vapors or spilled fuel may ignite. Transporting the generator with gasoline in the fuel tank is prohibited. 8.2 Extended Storage: 1.

  • Page 29: Troubleshooting

    1) Turn off the fuel valve and loosen the drain screw. If the engine still does not start, take 2) Fuel should flow from the drain when the the generator to an authorized Kipor fuel valve is turned on. service center.
  • Page 30 AC Appliance does not operate: Is the output indicator light ON? Take the generator to a Kipor Is the overload indicator service center. light ON? Check the electrical appliance or Take generator equipment for any defects. authorized KIPOR service center.

  • Page 31: Specifications

    10. SPECIFICATIONS Model IG3000 Type Inverter Rated Voltage Frequency 60 HZ Maximum Output 3000W, 25A Rated Output 2800W, 23.3A DC Output 12V@5.0A Engine Model KG205 Engine Type 4 Stroke, overhead valve, single cylinder Displacement 12.0 cu in (196 cc) Compression Ratio 8.5:1 Engine Speed 3600 rpm with smart throttle off...

  • Page 32: Wiring Diagram

    11. WIRING DIAGRAM...

  • Page 33: Wheel Kit Installation

    12. WHEEL KIT The unit comes with the rubber mounting feet installed. If you wish to install the wheel kit, please perform the following procedure. Wheel Kit . Axle assembly (1) 2. Locking swivel wheel (2) 3. Bolt M8X16 (4) 4.

  • Page 34: Warranty

    Kipor distributor will pay for shipping of the unit from the repair center to the designated distributor facility and the shipping of a replacement unit. Kipor or its distributor reserves the right to repair or replace these parts at its option.

  • Page 35: Emission Control Warranty

    This warranty does not extend to normal maintenance items such as belts, hoses, spark plugs and filters past the first scheduled replacement or service interval for these items, whichever comes first. Kipor will pay for minor adjustments for a period of ninety days from the purchase date of the generator.
  • Page 36 You are required to bring your generator to an authorized Kipor generator dealer for repairs as soon as a problem exists. For emissions warranty service, contact your nearest dealer.

  • Page 37: California Emissions Control Warranty Statement

    Warranty Provisions 1. Claims Warranty claims shall be filed in accordance with the provisions of the Kipor warranty and policies established with the authorized repair center network. 2. Exclusions Warranty coverage shall be denied for failure of an emissions control system part caused by abuse, neglect, improper maintenance or application as described in the Kipor Generator Owner’s Manual.
  • Page 38 2. As the SORE owner, you should however be aware that Kipor may deny your warranty coverage if your SORE or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.

  • Page 39: Emission Control System

    3. A catalyst is built into the muffler to further treat the engine exhaust. 4. A secondary air injection valve adds combustion air to ignite unburned fuel in the exhaust. Contact your authorized Kipor service center to obtain the correct replacement parts and service on this system. Canister 接...
  • Page 40 Inlet System Fuel System Generator Frame 碳 罐 Canister...

  • Page 41: Exhaust System

    Service Door Side Carbon Canister Location Secondary Air Valve 二 次 补 气 阀 组 件 Gasket 二 次 补 气 阀 垫 片 螺 栓 Bolt Muffler with Catalyst 消 声 器 本 体 总 成 Gasket 垫 片 A 防...

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