Mercedes-Benz 2005 Sprinter Service Manual page 1214

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4
INDEX
Description
CIRCUIT BREAKER - OPERATION
CIRCUIT INFORMATION - DESCRIPTION . 8W-01-5
CLAMP PLATES - INSTALLATION,
SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
CLAMP PLATES - REMOVAL, SPRING
CLASSIFICATION - STANDARD
PROCEDURE, INJECTOR . . . . . . . . . . . . . . . 14-22
CLEARANCE LAMP BULB -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 8L-8
CLEARANCE LAMP BULB - REMOVAL
CLEARANCE LAMP UNIT -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 8L-9
CLEARANCE LAMP UNIT - REMOVAL
CLOCK - DESCRIPTION
. . . . . . . . . . . . . . . . 8J-13
CLOCK - OPERATION . . . . . . . . . . . . . . . . . . 8J-14
CLOCKSPRING - DESCRIPTION
CLOCKSPRING - INSTALLATION . . . . . . . . . 8O-15
CLOCKSPRING - OPERATION
. . . . . . . . . . . 8O-13
CLOCKSPRING - REMOVAL
. . . . . . . . . . . . 8O-14
CLOCKSPRING CENTERING - STANDARD
PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . 8O-13
CLOGGED INDICATOR - DESCRIPTION,
FUEL FILTER . . . . . . . . . . . . . . . . . . . . . . . . 8J-15
CLOGGED INDICATOR - OPERATION,
FUEL FILTER . . . . . . . . . . . . . . . . . . . . . . . . 8J-15
CLUSTER - DESCRIPTION, INSTRUMENT
CLUSTER - DIAGNOSIS AND TESTING,
INSTRUMENT . . . . . . . . . . . . . . . . . . . . . . . . 8J-7
CLUSTER - INSTALLATION, INSTRUMENT
CLUSTER - INSTALLATION, TOP COVER . . . 23-62
CLUSTER - OPERATION, INSTRUMENT . . . . . 8J-5
CLUSTER - REMOVAL, INSTRUMENT
CLUSTER - REMOVAL, TOP COVER
CLUSTER BEZEL - INSTALLATION . . . . . . . . 23-54
CLUSTER BEZEL - REMOVAL
. . . . . . . . . . . 23-53
CLUTCH - ASSEMBLY, FREEWHEELING
CLUTCH - DESCRIPTION, A/C
COMPRESSOR . . . . . . . . . . . . . . . . . . . . . . . . 24-8
CLUTCH - DESCRIPTION,
FREEWHEELING . . . . . . . . . . . . . . . . . . . . . 21-105
CLUTCH - DISASSEMBLY,
FREEWHEELING . . . . . . . . . . . . . . . . . . . . . 21-106
CLUTCH - INSTALLATION, FAN DRIVE
VISCOUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
CLUTCH - OPERATION, A/C
COMPRESSOR . . . . . . . . . . . . . . . . . . . . . . . . 24-8
CLUTCH - OPERATION, FREEWHEELING . . 21-105
CLUTCH - REMOVAL, FAN DRIVE
VISCOUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
CLUTCH AIR GAP - STANDARD
PROCEDURE, COMPRESSOR . . . . . . . . . . . . 24-9
CLUTCH B1 - ASSEMBLY, HOLDING
CLUTCH B1 - DISASSEMBLY, HOLDING
CLUTCH B2 - ASSEMBLY, HOLDING
CLUTCH B2 - DISASSEMBLY, HOLDING
CLUTCH BREAK-IN - STANDARD
PROCEDURE, COMPRESSOR . . . . . . . . . . . . 24-9
CLUTCH COIL - DIAGNOSIS AND
TESTING, COMPRESSOR . . . . . . . . . . . . . . . 24-12
CLUTCH K1 - ASSEMBLY, DRIVING . . . . . . . 21-75
CLUTCH K1 - DISASSEMBLY, DRIVING . . . . 21-74
CLUTCH K2 - ASSEMBLY, DRIVING . . . . . . . 21-78
CLUTCH K2 - DISASSEMBLY, DRIVING . . . . 21-76
CLUTCH K3 - ASSEMBLY, DRIVING . . . . . . . 21-80
CLUTCH K3 - DISASSEMBLY, DRIVING . . . . 21-80
CLUTCH/COIL - INSPECTION,
COMPRESSOR . . . . . . . . . . . . . . . . . . . . . . . 24-10
CLUTCHES - DESCRIPTION, DRIVING . . . . . 21-72
CLUTCHES - DESCRIPTION, HOLDING
CLUTCHES - OPERATION, DRIVING
CLUTCHES - OPERATION, HOLDING
CODES - SPECIFICATIONS, PAINT . . . . . . . . 23-74
COIL - DIAGNOSIS AND TESTING,
COMPRESSOR CLUTCH . . . . . . . . . . . . . . . 24-12
COLUMN OPENING COVER -
INSTALLATION, STEERING . . . . . . . . . . . . . 23-66
COLUMN OPENING COVER - REMOVAL,
STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . 23-66
COMPRESSION TESTING ENGINE -
STANDARD PROCEDURE . . . . . . . . . . . . . . . . . 9-3
COMPRESSOR - DESCRIPTION, A/C . . . . . . 24-49
COMPRESSOR - INSTALLATION, A/C
COMPRESSOR - OPERATION, A/C . . . . . . . . 24-49
COMPRESSOR - REMOVAL, A/C
COMPRESSOR CLUTCH - DESCRIPTION,
A/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-8
COMPRESSOR CLUTCH - OPERATION,
A/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-8
Group-Page
Description
. . . . . . 8W-97-2
COMPRESSOR CLUTCH AIR GAP -
STANDARD PROCEDURE . . . . . . . . . . . . . . . . 24-9
COMPRESSOR CLUTCH BREAK-IN -
STANDARD PROCEDURE . . . . . . . . . . . . . . . . 24-9
. . . . . . 2-8
COMPRESSOR CLUTCH COIL -
DIAGNOSIS AND TESTING . . . . . . . . . . . . . 24-12
COMPRESSOR CLUTCH/COIL -
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . 24-10
COMPRESSOR NOISE - DIAGNOSIS AND
. . . . . 8L-8
TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-49
CONDENSER - DESCRIPTION, A/C
CONDENSER - INSTALLATION, A/C . . . . . . . 24-52
. . . . . . 8L-8
CONDENSER - OPERATION, A/C
CONDENSER - REMOVAL, A/C
CONDITIONER - DESCRIPTION, HEATER
. . . . . . . . . 8O-12
AND AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-1
CONDITIONER - OPERATION, HEATER
AND AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-2
CONNECTING FUEL LINES - STANDARD
PROCEDURE, DISCONNECTING . . . . . . . . . . . 14-2
CONNECTING ROD - DESCRIPTION,
PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-40
CONNECTING RODS - STANDARD
PROCEDURE, CHECKING AND
REPAIRING . . . . . . . . . . . . . . . . . . . . . . . . . . 9-40
. . . 8J-2
CONNECTOR - INSTALLATION
CONNECTOR - REMOVAL
CONNECTOR, GROUND AND SPLICE
. . 8J-9
INFORMATION - DESCRIPTION . . . . . . . . 8W-01-5
CONNECTOR/GROUND/SPLICE LOCATION
- DESCRIPTION . . . . . . . . . . . . . . . . . . . . 8W-91-1
. . . . . . 8J-7
CONTACT - DESCRIPTION, PARK/
. . . . . . 23-62
NEUTRAL . . . . . . . . . . . . . . . . . . . . . . . . . . 21-139
CONTACT - OPERATION, PARK/NEUTRAL
CONTAMINATION - DIAGNOSIS AND
. . 21-107
TESTING, BRAKE FLUID . . . . . . . . . . . . . . . . 5-14
CONTAMINATION - DIAGNOSIS AND
TESTING, FLUID . . . . . . . . . . . . . . . . . . . . 21-102
CONTINUITY - STANDARD PROCEDURE,
TESTING . . . . . . . . . . . . . . . . . . . . . . . . . 8W-01-8
CONTROL ARM - INSTALLATION, LOWER
CONTROL ARM - REMOVAL, LOWER
CONTROL INDICATOR - DESCRIPTION,
TRACTION . . . . . . . . . . . . . . . . . . . . . . . . . . 8J-24
CONTROL INDICATOR - OPERATION,
TRACTION . . . . . . . . . . . . . . . . . . . . . . . . . . 8J-24
CONTROL MALFUNCTION INDICATOR -
DESCRIPTION, TRACTION . . . . . . . . . . . . . . 8J-25
CONTROL MALFUNCTION INDICATOR -
OPERATION, TRACTION . . . . . . . . . . . . . . . . 8J-25
CONTROL MODULE - DESCRIPTION . . . . . . 24-24
. . . . . 21-113
CONTROL MODULE - DESCRIPTION,
. . 21-112
AIRBAG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8O-8
. . . . . 21-116
CONTROL MODULE - DESCRIPTION,
. . 21-115
ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8E-3
CONTROL MODULE - DESCRIPTION,
TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . 8E-5
CONTROL MODULE - DIAGNOSIS AND
TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-24
CONTROL MODULE - INSTALLATION
CONTROL MODULE - INSTALLATION,
AIRBAG . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8O-11
CONTROL MODULE - INSTALLATION,
ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8E-4
CONTROL MODULE - OPERATION
CONTROL MODULE - OPERATION,
AIRBAG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8O-9
CONTROL MODULE - OPERATION,
. . . 21-111
TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . 8E-5
. . . . . . 21-72
CONTROL MODULE - REMOVAL
. . . . . 21-112
CONTROL MODULE - REMOVAL, AIRBAG
CONTROL MODULE - REMOVAL, ENGINE . . . 8E-4
CONTROLLER - INSTALLATION, ALB
CONTROLLER - REMOVAL, ALB
CONTROLLER ANTILOCK BRAKE -
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 8E-3
CONTROLLER ANTILOCK BRAKE -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 8E-3
CONTROLLER ANTILOCK BRAKE -
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 8E-3
CONVERTER - DESCRIPTION, TORQUE . . . 21-141
CONVERTER - INSTALLATION, CATALYTIC
. . . . . 24-51
CONVERTER - INSTALLATION, TORQUE
CONVERTER - OPERATION, TORQUE
. . . . . . . . . 24-50
CONVERTER - REMOVAL, CATALYTIC
CONVERTER - REMOVAL, TORQUE . . . . . . 21-146
CONVERTER HUB SEAL - INSTALLATION,
TORQUE . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-147
Group-Page
Description
CONVERTER HUB SEAL - REMOVAL,
TORQUE . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-147
COOLANT - DESCRIPTION
COOLANT - DESCRIPTION, ENGINE
COOLANT - DESCRIPTION, HOAT
COOLANT - STANDARD PROCEDURE,
ADDING ADDITIONAL . . . . . . . . . . . . . . . . . . 7-11
COOLANT LEVEL SENSOR -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 7-13
COOLANT LEVEL SENSOR - REMOVAL . . . . . 7-13
. . . . . . . 24-52
COOLANT LOW INDICATOR -
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . 8J-14
. . . . . . . . . 24-52
COOLANT LOW INDICATOR - OPERATION
. . . . . . . . . . 24-52
COOLANT PUMP - DESCRIPTION,
ELECTRIC . . . . . . . . . . . . . . . . . . . . . . . . . . 24-57
COOLANT PUMP - INSTALLATION,
ELECTRIC . . . . . . . . . . . . . . . . . . . . . . . . . . 24-57
COOLANT PUMP - OPERATION,
ELECTRIC . . . . . . . . . . . . . . . . . . . . . . . . . . 24-57
COOLANT PUMP - REMOVAL, ELECTRIC
COOLANT TEMP SENSOR -
DESCRIPTION, ENGINE . . . . . . . . . . . . . . . . . 7-14
COOLANT TEMP SENSOR -
INSTALLATION, ENGINE . . . . . . . . . . . . . . . . 7-15
COOLANT TEMP SENSOR - REMOVAL,
. . . . . . . . 8W-01-9
ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
. . . . . . . . . . . . 8W-01-8
COOLANT THERMOSTAT -
INSTALLATION, ENGINE . . . . . . . . . . . . . . . . 7-16
COOLANT THERMOSTAT - REMOVAL,
ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15
COOLER & LINES - INSTALLATION, OIL
COOLER & LINES - REMOVAL, OIL
COOLER AND PLUMBING - CLEANING,
. 21-140
CHARGE AIR . . . . . . . . . . . . . . . . . . . . . . . . . 11-5
COOLER AND PLUMBING -
DESCRIPTION, CHARGE AIR . . . . . . . . . . . . . 11-4
COOLER AND PLUMBING - INSPECTION,
CHARGE AIR . . . . . . . . . . . . . . . . . . . . . . . . . 11-5
COOLER AND PLUMBING -
INSTALLATION, CHARGE AIR . . . . . . . . . . . . 11-5
. . . 2-6
COOLER AND PLUMBING - OPERATION,
. . . . . . . 2-6
CHARGE AIR . . . . . . . . . . . . . . . . . . . . . . . . . 11-4
COOLER AND PLUMBING - REMOVAL,
CHARGE AIR . . . . . . . . . . . . . . . . . . . . . . . . . 11-5
COOLER SYSTEM - LEAKS - DIAGNOSIS
AND TESTING, CHARGE AIR . . . . . . . . . . . . . 11-4
COOLER TUBE - INSTALLATION, FLUID
COOLER TUBE - INSTALLATION, RETURN
HOSE FROM GEAR TO . . . . . . . . . . . . . . . . 19-15
COOLER TUBE - INSTALLATION, RETURN
LINE FROM PUMP TO . . . . . . . . . . . . . . . . . 19-15
COOLER TUBE - REMOVAL, FLUID
COOLER TUBE - REMOVAL, RETURN
HOSE FROM GEAR TO . . . . . . . . . . . . . . . . 19-15
COOLER TUBE - REMOVAL, RETURN
LINE FROM PUMP TO . . . . . . . . . . . . . . . . . 19-15
COOLING SYSTEM - DIAGNOSIS AND
TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
COOLING SYSTEM - OPERATION
. . . . . 24-25
COOLING SYSTEM - STANDARD
PROCEDURE, DRAINING . . . . . . . . . . . . . . . . 7-12
COOLING SYSTEM - STANDARD
PROCEDURE, REFILLING . . . . . . . . . . . . . . . . 7-12
COOLING SYSTEM LEAKS - DIAGNOSIS
. . . . . . . 24-24
AND TESTING . . . . . . . . . . . . . . . . . . . . . . . . 7-10
COOLING SYSTEM REQUIREMENTS -
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 24-1
CORE - DESCRIPTION, HEATER
CORE - INSTALLATION, HEATER
. . . . . . . . . 24-24
CORE - OPERATION, HEATER
. 8O-10
CORE - REMOVAL, HEATER
CORE AND OIL GALLERY PLUGS -
. . . . . . 5-15
STANDARD PROCEDURE, REPLACING
. . . . . . . . . . 5-15
ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-34
COVER - CLUSTER - INSTALLATION, TOP
COVER - CLUSTER - REMOVAL, TOP
COVER - INSTALLATION, CYLINDER
HEAD FRONT . . . . . . . . . . . . . . . . . . . . . . . . . 9-26
COVER - INSTALLATION, ENGINE
COVER - INSTALLATION, STEERING
COLUMN OPENING . . . . . . . . . . . . . . . . . . . 23-66
. . 11-3
COVER - INSTALLATION, TIMING CHAIN
. . 21-146
COVER - INSTALLATION, TOP . . . . . . . . . . . 23-65
. . . . 21-143
COVER - REMOVAL, CYLINDER HEAD
. . . . . . 11-3
FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-23
COVER - REMOVAL, ENGINE . . . . . . . . . . . . . . 9-4
COVER - REMOVAL, STEERING COLUMN
OPENING . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-66
VA
Group-Page
. . . . . . . . . . . . . . . 7-9
. . . . . . . . 0-1
. . . . . . . . . . 0-2
. 8J-14
. . 24-57
. . . . 9-50
. . . . . . . 9-50
. . . 19-14
. . . . . . . 19-14
. . . . . . . . . . 7-1
. . . . . . . . . 24-57
. . . . . . . . . 24-58
. . . . . . . . . . . 24-57
. . . . . . . . . . . . 24-58
. 23-62
. . . . . 23-62
. . . . . . . . . . 9-7
. . . 9-60

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