Mercedes-Benz 2005 Sprinter Service Manual page 1215

VA
Description
COVER - REMOVAL, TIMING CHAIN
COVER - REMOVAL, TOP . . . . . . . . . . . . . . 23-64
COVER - TRAY - INSTALLATION, TOP . . . . . 23-64
COVER - TRAY - REMOVAL, TOP
COVER(S) - INSTALLATION, CYLINDER
HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-30
COVER(S) - REMOVAL, CYLINDER HEAD
COWL TRIM - INSTALLATION . . . . . . . . . . . 23-70
COWL TRIM - REMOVAL . . . . . . . . . . . . . . . 23-70
CRADLE CROSSMEMBER -
INSTALLATION, ENGINE . . . . . . . . . . . . . . . . 13-8
CRADLE CROSSMEMBER - REMOVAL,
ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-6
CRANKSHAFT - INSTALLATION . . . . . . . . . . . 9-36
CRANKSHAFT - REMOVAL . . . . . . . . . . . . . . 9-35
CRANKSHAFT AND BLOCK JOURNALS -
STANDARD PROCEDURE, MEASURE . . . . . . 9-35
CRANKSHAFT OIL SEAL - FRONT -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 9-38
CRANKSHAFT OIL SEAL - FRONT -
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-38
CRANKSHAFT OIL SEAL - REAR -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 9-37
CRANKSHAFT OIL SEAL - REAR -
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-37
CRANKSHAFT POSITION SENSOR -
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . 14-20
CRANKSHAFT POSITION SENSOR -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 14-20
CRANKSHAFT POSITION SENSOR -
OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . 14-20
CRANKSHAFT POSITION SENSOR -
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . 14-20
CROSSMEMBER - INSTALLATION,
ENGINE CRADLE . . . . . . . . . . . . . . . . . . . . . . 13-8
CROSSMEMBER - INSTALLATION,
RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . 23-48
CROSSMEMBER - REMOVAL, ENGINE
CRADLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-6
CROSSMEMBER - REMOVAL, RADIATOR
CROSSMEMBER - TRANSMISSION -
INSTALLATION, REAR . . . . . . . . . . . . . . . . . . 13-9
CROSSMEMBER - TRANSMISSION -
REMOVAL, REAR . . . . . . . . . . . . . . . . . . . . . . 13-9
CUP HOLDER - INSTALLATION . . . . . . . . . . 23-56
CUP HOLDER - REMOVAL . . . . . . . . . . . . . . 23-55
CUSHION - FRONT - INSTALLATION,
SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-78
CUSHION - FRONT - REMOVAL, SEAT
CUSHION/COVER - REAR -
INSTALLATION, SEAT . . . . . . . . . . . . . . . . . 23-80
CUSHION/COVER - REAR -
INSTALLATION, SEAT BACK . . . . . . . . . . . . 23-80
CUSHION/COVER - REAR - REMOVAL,
SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-80
CUSHION/COVER - REAR - REMOVAL,
SEAT BACK . . . . . . . . . . . . . . . . . . . . . . . . . 23-80
CYLINDER - INSTALLATION, KEY/LOCK
CYLINDER - INSTALLATION, LOCK
CYLINDER - INSTALLATION, MASTER
CYLINDER - REMOVAL, KEY/LOCK
CYLINDER - REMOVAL, LOCK . . . . . . . . . . . 23-18
CYLINDER - REMOVAL, MASTER
CYLINDER BLEEDING - STANDARD
PROCEDURE, MASTER . . . . . . . . . . . . . . . . . 5-17
CYLINDER BORES - STANDARD
PROCEDURE, MEASURING . . . . . . . . . . . . . . 9-34
CYLINDER HEAD - INSTALLATION
CYLINDER HEAD - REMOVAL
. . . . . . . . . . . . 9-22
CYLINDER HEAD BOLT INSPECTION -
STANDARD PROCEDURE . . . . . . . . . . . . . . . . 9-21
CYLINDER HEAD COVER(S) -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 9-30
CYLINDER HEAD COVER(S) - REMOVAL
CYLINDER HEAD FRONT COVER -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 9-26
CYLINDER HEAD FRONT COVER -
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-23
CYLINDER HEAD GUIDE RAIL -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 9-26
CYLINDER HEAD GUIDE RAIL -
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-24
CYLINDER HEAD SURFACE - STANDARD
PROCEDURE, MEASURE . . . . . . . . . . . . . . . . 9-21
CYLINDER LEAK DOWN TEST -
STANDARD PROCEDURE . . . . . . . . . . . . . . . . . 9-3
Group-Page Description
. . . . . . . 9-59 CYLINDER PRESSURE LOSS -
STANDARD PROCEDURE,
DETERMINING . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
. . . . . . . . 23-63 CYLINDER/POWER BOOSTER -
DIAGNOSIS AND TESTING, MASTER . . . . . . 5-16
DAMPER - INSTALLATION, VIBRATION . . . . . 9-48
. . . 9-30 DAMPER - REMOVAL, VIBRATION
DAYTIME RUNNING LAMP RELAY -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 8L-9
DAYTIME RUNNING LAMP RELAY -
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 8L-9
DCHA - DIAGNOSIS AND TESTING,
DIESEL SUPPLEMENTAL HEATER . . . . . . . . 24-72
DECOUPLER - DIAGNOSIS AND
TESTING, GENERATOR . . . . . . . . . . . . . . . . 8F-19
DECOUPLER PULLEY - DESCRIPTION,
GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . 8F-19
DECOUPLER PULLEY - INSTALLATION,
GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . 8F-21
DECOUPLER PULLEY - OPERATION,
GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . 8F-19
DECOUPLER PULLEY - REMOVAL,
GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . 8F-20
DEFROSTER DUCTS - INSTALLATION
DEFROSTER DUCTS - REMOVAL . . . . . . . . . 24-33
DELAY RELAY - INSTALLATION, TIME
DELAY RELAY - REMOVAL, TIME
DEPLOYMENT - STANDARD
PROCEDURE, SERVICE AFTER A
SUPPLEMENTAL RESTRAINT . . . . . . . . . . . . 8O-6
DETERMINING CYLINDER PRESSURE
LOSS - STANDARD PROCEDURE . . . . . . . . . . 9-4
DEVICES - STANDARD PROCEDURE,
ELECTROSTATIC DISCHARGE (ESD)
SENSITIVE . . . . . . . . . . . . . . . . . . . . . . . . 8W-01-7
DIAGRAMS - DESCRIPTION, HOW TO
USE WIRING . . . . . . . . . . . . . . . . . . . . . . 8W-01-1
DIAGRAMS, DIAGNOSIS AND TESTING -
SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . . . 21-47
. . 23-47 DIESEL - DESCRIPTION, 2.7L
DIESEL - SPECIFICATIONS, STARTER
MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8F-29
DIESEL - TORQUE, 2.7L
DIESEL - TORQUE, STARTER
DIESEL ENGINE - DESCRIPTION, FUEL
REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . 0-1
DIESEL ENGINE - DIAGNOSIS AND
TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
. . . . 23-78 DIESEL ENGINES - DESCRIPTION,
ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-3
DIESEL SUPPLEMENTAL HEATER - DCHA
- DIAGNOSIS AND TESTING . . . . . . . . . . . . 24-72
DIMENSIONS - SPECIFICATIONS, FRAME . . . 13-4
DIMENSIONS - SPECIFICATIONS,
OPENING . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-90
DIODE - INSTALLATION
DIODE - REMOVAL
DISCHARGE (ESD) SENSITIVE DEVICES -
. . . . 19-7
STANDARD PROCEDURE,
. . . . . . . 23-18
ELECTROSTATIC . . . . . . . . . . . . . . . . . . . 8W-01-7
. . . . . 5-18
DISCHARGE LINE - INSTALLATION, A/C
. . . . . . . . 19-6
DISCHARGE LINE - REMOVAL, A/C . . . . . . . 24-53
DISCONNECTING AND CONNECTING
. . . . . . . . . 5-17 FUEL LINES - STANDARD PROCEDURE . . . . 14-2
DISTRIBUTION - DESCRIPTION,
POWER . . . . . . . . . . . . . . . . . . . . . . . . . . 8W-97-1
DISTRIBUTION - OPERATION, POWER
DISTRIBUTION CENTER - DESCRIPTION,
POWER . . . . . . . . . . . . . . . . . . . . . . . . . . 8W-97-3
. . . . . . . . 9-25
DISTRIBUTION CENTER - OPERATION,
POWER . . . . . . . . . . . . . . . . . . . . . . . . . . 8W-97-3
DISTRIBUTION DUCTS - INSTALLATION,
FLOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-34
DISTRIBUTION DUCTS - REMOVAL,
FLOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-33
. . . 9-30
DOME LAMP/INTRUSION SENSOR -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 8L-31
DOME LAMP/INTRUSION SENSOR -
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . 8L-31
DOME LAMP/INTRUSION SENSOR BULB
- INSTALLATION . . . . . . . . . . . . . . . . . . . . . 8L-30
DOME LAMP/INTRUSION SENSOR BULB
- REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . 8L-30
DOME/READING LAMP BULB -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 8L-29
DOME/READING LAMP BULB - REMOVAL
DOME/READING LAMP UNIT -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 8L-30
Group-Page
. . . . . . . . 9-47
. . . . . 24-33
. . . . 8L-33
. . . . . . . . 8L-32
. . . . . . . . . . . . 11-1
. . . . . . . . . . . . . . . 8F-17
. . . . . . . . . . . 8F-29
. . . . . . . . . . . . . 8W-01-9
. . . . . . . . . . . . . . . . . 8W-01-9
. . . 24-54
. . 8W-97-1
. 8L-29
Description
DOME/READING LAMP UNIT - REMOVAL . . 8L-30
DOOR - ASSEMBLY . . . . . . . . . . . . . . . . . . . 23-28
DOOR - ASSEMBLY, SLIDING . . . . . . . . . . . 23-43
DOOR - DISASSEMBLY . . . . . . . . . . . . . . . . 23-26
DOOR - DISASSEMBLY, SLIDING
DOOR - INSTALLATION . . . . . . . . . . . 23-14,23-30
DOOR - INSTALLATION, FUEL FILL . . . . . . . 23-47
DOOR - INSTALLATION, SLIDING
DOOR - REMOVAL . . . . . . . . . . . . . . . 23-14,23-25
DOOR - REMOVAL, FUEL FILL . . . . . . . . . . 23-47
DOOR - REMOVAL, SLIDING . . . . . . . . . . . . 23-41
DOOR ACTUATOR - DESCRIPTION,
RECIRCULATION . . . . . . . . . . . . . . . . . . . . . 24-20
DOOR ACTUATOR - INSTALLATION,
RECIRCULATION . . . . . . . . . . . . . . . . . . . . . 24-21
DOOR ACTUATOR - OPERATION,
RECIRCULATION . . . . . . . . . . . . . . . . . . . . . 24-20
DOOR ACTUATOR - REMOVAL,
RECIRCULATION . . . . . . . . . . . . . . . . . . . . . 24-21
DOOR CABLES - INSTALLATION, MODE
DOOR CABLES - REMOVAL, MODE . . . . . . . 24-19
DOOR GLASS - INSTALLATION
DOOR GLASS - REMOVAL . . . 23-15,23-31,23-46
DOOR INNER BELT WEATHERSTRIP -
INSTALLATION, FRONT . . . . . . . . . . . . . . . . 23-87
DOOR INNER BELT WEATHERSTRIP -
REMOVAL, FRONT . . . . . . . . . . . . . . . . . . . . 23-87
DOOR JAMB SWITCH - INSTALLATION . . . . . 8L-31
DOOR JAMB SWITCH - REMOVAL
DOOR LOCK MOTOR - INSTALLATION
DOOR LOCK MOTOR - REMOVAL . . . . . . . . . 8N-1
DOOR OPENING SEALS - INSTALLATION
DOOR OPENING SEALS - REMOVAL . . . . . . 23-87
DOOR OUTER BELT WEATHERSTRIP -
INSTALLATION, FRONT . . . . . . . . . . . . . . . . 23-87
DOOR OUTER BELT WEATHERSTRIP -
REMOVAL, FRONT . . . . . . . . . . . . . . . . . . . . 23-87
DOSING PUMP - DESCRIPTION, FUEL
DOSING PUMP - INSTALLATION, FUEL . . . . 24-74
DOSING PUMP - OPERATION, FUEL
DOSING PUMP - REMOVAL, FUEL
DOUBLE INVERTED FLARING -
STANDARD PROCEDURE . . . . . . . . . . . . . . . . . 5-8
D-PILLAR TRIM - INSTALLATION
D-PILLAR TRIM - REMOVAL . . . . . . . . . . . . 23-70
DRAIN AND FILL - STANDARD
PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
DRAINING COOLING SYSTEM -
STANDARD PROCEDURE . . . . . . . . . . . . . . . . 7-12
DRAINING WATER FROM FUEL FILTER -
STANDARD PROCEDURES . . . . . . . . . . . . . . . 14-2
DRAW TEST - STANDARD PROCEDURE,
IGNITION-OFF . . . . . . . . . . . . . . . . . . . . . . . 8F-10
DRIVE BELT - DIAGNOSIS AND TESTING,
ACCESSORY . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
DRIVE BELTS - INSTALLATION . . . . . . . . . . . . 7-8
DRIVE BELTS - REMOVAL . . . . . . . . . . . . . . . . 7-8
DRIVE VISCOUS CLUTCH -
INSTALLATION, FAN . . . . . . . . . . . . . . . . . . . 7-16
DRIVE VISCOUS CLUTCH - REMOVAL,
FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
DRIVER AIRBAG - DESCRIPTION
DRIVER AIRBAG - INSTALLATION
DRIVER AIRBAG - OPERATION . . . . . . . . . . 8O-17
DRIVER AIRBAG - REMOVAL . . . . . . . . . . . 8O-17
DRIVER HEATED SEAT SWITCH -
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 8G-2
DRIVER HEATED SEAT SWITCH -
DIAGNOSIS AND TESTING . . . . . . . . . . . . . . 8G-2
DRIVER HEATED SEAT SWITCH -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 8G-3
DRIVER HEATED SEAT SWITCH -
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . 8G-2
DRIVER HEATED SEAT SWITCH -
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 8G-3
DRIVING CLUTCH K1 - ASSEMBLY . . . . . . . 21-75
DRIVING CLUTCH K1 - DISASSEMBLY
DRIVING CLUTCH K2 - ASSEMBLY . . . . . . . 21-78
DRIVING CLUTCH K2 - DISASSEMBLY
DRIVING CLUTCH K3 - ASSEMBLY . . . . . . . 21-80
DRIVING CLUTCH K3 - DISASSEMBLY
DRIVING CLUTCHES - DESCRIPTION
DRIVING CLUTCHES - OPERATION
DROP - STANDARD PROCEDURE,
TESTING FOR A VOLTAGE . . . . . . . . . . . . 8W-01-8
DRUM IN HAT BRAKE - CLEANING,
REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
INDEX 5
Group-Page
. . . . . . . . 23-42
. . . . . . . . 23-44
. . . 24-19
. . . . 23-15,23-31,
23-46
. . . . . . . 8L-31
. . . . . 8N-1
. . 23-87
. . . . 24-74
. . . . . . 24-74
. . . . . . . 24-74
. . . . . . . . 23-70
. . . . . . . . 8O-16
. . . . . . . 8O-18
. . . . 21-74
. . . . 21-76
. . . . 21-80
. . . . . 21-72
. . . . . . . 21-72