Stationary Glass; Backlite - Bulkhead Trim Panel; Quarter Window; Glass & Weatherstrip Seal Installation - Mercedes-Benz 2005 Sprinter Service Manual

VA

BACKLITE - BULKHEAD TRIM PANEL

REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 81

QUARTER WINDOW

REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 81
BACKLITE - BULKHEAD TRIM
PANEL
REMOVAL
(1) Position an assistant opposite side of the bulk-
head trim panel to receive the glass and weatherstrip
seal.
(2) Start at an upper corner and separate the seal
from the window opening. Push the glass and seal
outward from the window opening. Remove the glass
and seal.
(3) Remove seal from glass if necessary.
(4) Clean the window opening.
INSTALLATION
(1) Install the weatherstrip seal on the window
glass. Verify that the glass is seated in the groove
around the edge of the seal.
(2) Insert an installation cord in the weatherstrip
seal inner groove.
NOTE: Use mineral spirits as a lubricant to aid seal
installation in the window opening.
(3) Position the glass and seal in the trim panel
opening.
(4) Pull the installation cord outward and force the
seal lip over the panel flange around the edge of the
opening. (Fig. 1)
(5) Seat the seal inner lip on the panel flange.
Press against the lip around the edge of the seal.
NOTE: Remove any mineral spirits with a clean
cloth after glass installation.
(6) Verify that the seal is seated in the trim panel
opening.

STATIONARY GLASS

TABLE OF CONTENTS
page
WINDSHIELD
1 - BULKHEAD TRIM PANEL
2 - WEATHERSTRIP SEAL
3 - INSTALLATION CORD
4 - TRIM PANEL FRAME
QUARTER WINDOW
REMOVAL
receive the glass and weatherstrip seal.
seal from the window opening. Push the glass and
seal outward from the window opening. Remove the
glass and seal.
INSTALLATION
glass. Verify that the glass is seated in the groove
around the edge of the seal.
seal inner groove.
STATIONARY GLASS 23 - 81
WARNING
WINDSHIELD SAFETY PRECAUTIONS
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 83
Fig. 1 Glass & Weatherstrip Seal Installation
(1) Position an assistant outside the vehicle to
(2) Start at an inside, upper corner. Separate the
(3) Clean the window opening.
(1) Install the weatherstrip seal on the window
(2) Insert an installation cord in the weatherstrip
page
. . . . . 82