Mercedes-Benz 2005 Sprinter Service Manual page 1072

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23 - 34
DOORS - REAR
HINGE
REMOVAL
NOTE: It is not necessary to remove the door to
replace the hinges if they are replaced one at a time.
(1) Using a grease pencil or equivalent, mark the
position of the hinge on the door.
(2) Remove the bolts and remove the hinge. (Fig. 18)
Fig. 18 REAR DOOR HINGE
1 - TORX BOLTS BODY SIDE
2 - TORX BOLTS DOOR SIDE
3 - HINGE
4 - ALLEN BOLT
INSTALLATION
(1) Install hinge and install bolts.
(2) Tighten bolts to 25 N·m (18 ft. lbs.).
(3) Adjust door if necessary. (Refer to 23 - BODY/
DOOR - FRONT/DOOR - ADJUSTMENTS)
INSIDE HANDLE ACTUATOR
REMOVAL
(1) Remove the handle trim cover. (Fig. 19)
(2) Remove the screws and handle.
(3) Disconnect the latch cable.
INSTALLATION
(1) Connect the latch cable.
(2) Install handle and screws.
(3) Install trim cover.
LATCH
REMOVAL
(1) Disconnect and isolate battery negative cable.
(2) Remove right side trim panel. (Refer to 23 -
BODY/DOORS - REAR/TRIM PANEL - REMOVAL)
Fig. 19 TRIM PANEL
1 - TRIM
2 - INSIDE HANDLE ACTUATOR
3 - TRIM PANEL
4 - CONTROL CABLE
(3) Disconnect lock rod. (Fig. 20)
(4) Remove the screws and pull out latch from door.
(5) Disconnect cable and electrical connectors.
Fig. 20 LATCH
1 - DOOR LOCK KNOB
2 - ELECTRIC
3 - CABLE
4 - LOCK ROD
5 - LATCH ASSEMBLY
6 - ELECTRICAL CONNECTORS ROUTING
7 - SCREWS (3)
VA

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