Mercedes-Benz 2005 Sprinter Service Manual page 1213

VA
Description
BRAKE/PARK BRAKE INDICATOR -
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . 8J-12
BRAKE/PARK LAMP BULB -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 8L-7
BRAKE/PARK LAMP BULB - REMOVAL . . . . . 8L-7
BRAKES, SPECIAL TOOLS . . . . . . . . . . . . . . . . 5-7
BREAKER - DESCRIPTION, CIRCUIT . . . . 8W-97-2
BREAKER - DIAGNOSIS AND TESTING,
CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . 8W-97-2
BREAKER - OPERATION, CIRCUIT
BREAK-IN - STANDARD PROCEDURE,
COMPRESSOR CLUTCH . . . . . . . . . . . . . . . . 24-9
BUCKLE - INSTALLATION, FRONT SEAT
BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8O-23
BUCKLE - REMOVAL, FRONT SEAT BELT
BULB - INSTALLATION, BACKUP LAMP
BULB - INSTALLATION, BRAKE/PARK
LAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8L-7
BULB - INSTALLATION, CARGO/DOME
LAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8L-27
BULB - INSTALLATION, CENTER HIGH
MOUNTED STOP LAMP . . . . . . . . . . . . . . . . . 8L-7
BULB - INSTALLATION, CLEARANCE
LAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8L-8
BULB - INSTALLATION, DOME
LAMP/INTRUSION SENSOR . . . . . . . . . . . . . 8L-30
BULB - INSTALLATION, DOME/READING
LAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8L-29
BULB - INSTALLATION, ENTRY/EXIT
LAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8L-32
BULB - INSTALLATION, FOG LAMP . . . . . . . 8L-10
BULB - INSTALLATION, FRONT POSITION
LAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8L-14
BULB - INSTALLATION, FRONT
TURN/PARK/SIDE MARKER LAMP . . . . . . . 8L-15
BULB - INSTALLATION, HIGH BEAM
HEADLAMP . . . . . . . . . . . . . . . . . . . . . . . . . 8L-17
BULB - INSTALLATION, LICENSE PLATE
LAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8L-18
BULB - INSTALLATION, LOW BEAM
HEADLAMP . . . . . . . . . . . . . . . . . . . . . . . . . 8L-19
BULB - INSTALLATION, REAR SIDE
MARKER LAMP . . . . . . . . . . . . . . . . . . . . . . 8L-21
BULB - INSTALLATION, REAR TURN
LAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8L-22
BULB - INSTALLATION, REPEATER LAMP . . 8L-22
BULB - REMOVAL, BACKUP LAMP
BULB - REMOVAL, BRAKE/PARK LAMP
BULB - REMOVAL, CARGO/DOME LAMP
BULB - REMOVAL, CENTER HIGH
MOUNTED STOP LAMP . . . . . . . . . . . . . . . . . 8L-7
BULB - REMOVAL, CLEARANCE LAMP
BULB - REMOVAL, DOME LAMP/
INTRUSION SENSOR . . . . . . . . . . . . . . . . . . 8L-30
BULB - REMOVAL, DOME/READING
LAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8L-29
BULB - REMOVAL, ENTRY/EXIT LAMP
BULB - REMOVAL, FOG LAMP . . . . . . . . . . 8L-10
BULB - REMOVAL, FRONT POSITION
LAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8L-14
BULB - REMOVAL, FRONT TURN/PARK/
SIDE MARKER LAMP . . . . . . . . . . . . . . . . . 8L-14
BULB - REMOVAL, HIGH BEAM
HEADLAMP . . . . . . . . . . . . . . . . . . . . . . . . . 8L-17
BULB - REMOVAL, LICENSE PLATE
LAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8L-17
BULB - REMOVAL, LOW BEAM
HEADLAMP . . . . . . . . . . . . . . . . . . . . . . . . . 8L-18
BULB - REMOVAL, REAR SIDE MARKER
LAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8L-21
BULB - REMOVAL, REAR TURN LAMP
BULB - REMOVAL, REPEATER LAMP
BULKHEAD - INSTALLATION . . . . . . . . . . . . 8L-29
BULKHEAD - REMOVAL . . . . . . . . . . . . . . . . 8L-28
BULKHEAD TRIM PANEL -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 23-69
BULKHEAD TRIM PANEL -
INSTALLATION, BACKLITE . . . . . . . . . . . . . . 23-81
BULKHEAD TRIM PANEL - REMOVAL . . . . . 23-69
BULKHEAD TRIM PANEL - REMOVAL,
BACKLITE . . . . . . . . . . . . . . . . . . . . . . . . . . 23-81
BUMPER - STEP - INSTALLATION, REAR
BUMPER - STEP - REMOVAL, REAR . . . . . . . 13-3
BUMPER - STEPS - INSTALLATION,
FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-2
BUMPER - STEPS - REMOVAL, FRONT . . . . . 13-2
BURNT FLUID - DIAGNOSIS AND
TESTING, CAUSES OF . . . . . . . . . . . . . . . . 21-102
Group-Page Description
BUSHINGS - INSTALLATION
BUSHINGS - REMOVAL . . . . . . . . . . . . . . . . . . 2-3
BUZZ, SQUEAK & RATTLE - STANDARD
PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . 23-10
CABIN HEATER - DESCRIPTION
CABIN HEATER - OPERATION
CABLE - DESCRIPTION
CABLE - DIAGNOSIS AND TESTING,
GEARSHIFT . . . . . . . . . . . . . . . . . . . . . . . . 21-109
. . . . . 8W-97-2 CABLE - INSTALLATION, ANTENNA BODY
CABLE - INSTALLATION, GEARSHIFT
CABLE - INSTALLATION, INSTRUMENT
PANEL ANTENNA . . . . . . . . . . . . . . . . . . . . . . 8A-2
CABLE - INSTALLATION, LATCH RELEASE
. . 8O-22 CABLE - INSTALLATION, PARK LOCK
. . . . 8L-6 CABLE - REMOVAL, ANTENNA BODY
CABLE - REMOVAL, GEARSHIFT
CABLE - REMOVAL, INSTRUMENT PANEL
ANTENNA . . . . . . . . . . . . . . . . . . . . . . . . . . . 8A-1
CABLE - REMOVAL, LATCH RELEASE
CABLE - REMOVAL, PARK LOCK . . . . . . . . 21-125
CABLE TENSIONER - INSTALLATION
CABLE TENSIONER - REMOVAL
CABLES - ADJUSTMENT, PARKING
BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
CABLES - DESCRIPTION, BATTERY . . . . . . . 8F-14
CABLES - DIAGNOSIS AND TESTING,
BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . 8F-14
CABLES - INSTALLATION, BATTERY
CABLES - INSTALLATION, MODE DOOR
CABLES - OPERATION, BATTERY
CABLES - REMOVAL, BATTERY . . . . . . . . . . 8F-16
CABLES - REMOVAL, MODE DOOR . . . . . . . 24-19
CAMSHAFT POSITION - STANDARD
PROCEDURE, CHECKING . . . . . . . . . . . . . . . . 9-27
CAMSHAFT POSITION SENSOR -
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . 14-19
CAMSHAFT POSITION SENSOR -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 14-19
CAMSHAFT POSITION SENSOR -
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . 14-19
CAMSHAFT POSITION SENSOR -
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . 14-19
CAMSHAFT(S) - INSTALLATION
CAMSHAFT(S) - REMOVAL
CAP - DESCRIPTION, RADIATOR
. . . . . . . . 8L-5 PRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
. . . . 8L-7
CAP - DIAGNOSIS AND TESTING,
. . 8L-27 RADIATOR PRESSURE . . . . . . . . . . . . . . . . . 7-19
CAP - OPERATION, RADIATOR
PRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
. . . . . 8L-8 CAPACITIES - SPECIFICATIONS, FLUID . . . . . . 0-4
CAPACITY, SPECIFICATIONS - CHARGE
CARGO/DOME LAMP BULB -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 8L-27
CARGO/DOME LAMP BULB - REMOVAL
. . . . 8L-31 CARGO/DOME LAMP UNIT -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 8L-28
CARGO/DOME LAMP UNIT - REMOVAL
CARPETS AND FLOOR MATS -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 23-70
CARPETS AND FLOOR MATS - REMOVAL
CARRIER - INSTALLATION, SPARE TIRE . . . 22-10
CARRIER - REMOVAL, SPARE TIRE
CATALYTIC CONVERTER - INSTALLATION . . . 11-3
CATALYTIC CONVERTER - REMOVAL
CAUSES OF BURNT FLUID - DIAGNOSIS
AND TESTING . . . . . . . . . . . . . . . . . . . . . . 21-102
CAUTION - CAUTION . . . . . . . . . . . . . . . . . . 24-45
CAUTION - REFRIGERANT HOSES/LINES/
. . . . 8L-21
TUBES PRECAUTIONS . . . . . . . . . . . . . . . . . 24-45
. . . . . 8L-22
CAUTION, CAUTION . . . . . . . . . . . . . . . . . . . 24-45
CAUTION, INTERIOR
CENTER - DESCRIPTION, POWER
DISTRIBUTION . . . . . . . . . . . . . . . . . . . . 8W-97-3
CENTER - OPERATION, POWER
DISTRIBUTION . . . . . . . . . . . . . . . . . . . . 8W-97-3
CENTER BEARING - INSTALLATION
CENTER BEARING - REMOVAL
CENTER BEZEL - INSTALLATION,
. . . 13-3
INSTRUMENT PANEL . . . . . . . . . . . . . . . . . . 23-55
CENTER BEZEL - REMOVAL,
INSTRUMENT PANEL . . . . . . . . . . . . . . . . . . 23-55
CENTER HIGH MOUNTED STOP LAMP
BULB - INSTALLATION . . . . . . . . . . . . . . . . . 8L-7
CENTER HIGH MOUNTED STOP LAMP
BULB - REMOVAL . . . . . . . . . . . . . . . . . . . . . 8L-7
Group-Page Description
. . . . . . . . . . . . . . 2-3 CENTER HIGH MOUNTED STOP LAMP
CENTER HIGH MOUNTED STOP LAMP
. . . . . . . . . 24-72 CENTER ROLLER ARM - INSTALLATION . . . 23-38
. . . . . . . . . . . 24-72 CENTER ROLLER ARM - REMOVAL
. . . . . . . . . . . . . . . . . 8P-3 CENTER TRACK - INSTALLATION
CENTER TRACK - REMOVAL
CENTERING - STANDARD PROCEDURE,
. . 8A-1
. . . . 21-109 CENTRAL TIMER MODULE -
CENTRAL TIMER MODULE - DIAGNOSIS
. 23-51
. . . . 21-126 CENTRAL TIMER MODULE -
. . . . . . 8A-1
. . . . . . . . 21-109 CENTRAL TIMER MODULE - OPERATION
CENTRAL TIMER MODULE - REMOVAL
CHAIN - INSTALLATION, OIL PUMP
. . . . . 23-51 CHAIN - INSTALLATION, TIMING
CHAIN - REMOVAL, OIL PUMP
. . . . . . 5-23 CHAIN - REMOVAL, TIMING
. . . . . . . . . . 5-23 CHAIN COVER - INSTALLATION, TIMING
CHAIN COVER - REMOVAL, TIMING
CHAIN TENSIONER - INSTALLATION,
CHAIN TENSIONER - REMOVAL, TIMING
CHAIN TENSIONING RAIL -
. . . . . . 8F-16
. . . 24-19 CHAIN TENSIONING RAIL - REMOVAL,
. . . . . . . . 8F-14
CHARGE - STANDARD PROCEDURE,
CHARGE AIR COOLER AND PLUMBING -
CHARGE AIR COOLER AND PLUMBING -
CHARGE AIR COOLER AND PLUMBING -
CHARGE AIR COOLER AND PLUMBING -
CHARGE AIR COOLER AND PLUMBING -
. . . . . . . . . . 9-29 CHARGE AIR COOLER AND PLUMBING -
. . . . . . . . . . . . . . 9-28
CHARGE AIR COOLER SYSTEM - LEAKS
CHARGE CAPACITY, SPECIFICATIONS . . . . . 24-49
CHARGING - STANDARD PROCEDURE,
CHARGING INDICATOR - DESCRIPTION
CHARGING INDICATOR - OPERATION
. . . 24-49 CHART - SPECIFICATIONS, TORQUE . . . . 5-29,5-5
CHART - SPECIFICATIONS, TORQUE
. . . 8L-27 CHART - SPECIFICATIONS, TORQUE . . . . 2-12,2-2
CHART, SPECIFICATIONS - TORQUE
CHART, SPECIFICATIONS - TORQUE
. . . 8L-28 CHECK - INSTALLATION
CHECK - REMOVAL
CHECK OIL LEVEL - STANDARD
. 23-69
CHECK VALVE - DESCRIPTION
. . . . . . 22-10 CHECK VALVE - INSTALLATION
CHECK VALVE - OPERATION . . . . . . . . . . . . . 8R-7
. . . . . . 11-3 CHECK VALVE - REMOVAL
CHECKING AND REPAIRING
CHECKING BATTERY ELECTROLYTE
CHECKING CAMSHAFT POSITION -
. . . . . . . . . . . . . . . . . . 23-67
CHECKS - DIAGNOSIS AND TESTING,
CHIME WARNING SYSTEM - DIAGNOSIS
CHIME/BUZZER - DESCRIPTION
. . . . . . . . 3-9 CHIME/BUZZER - OPERATION . . . . . . . . . . . . 8B-1
CIGAR LIGHTER OUTLET -
. . . . . . . . . . . . 3-8
CIGAR LIGHTER OUTLET - DIAGNOSIS
CIGAR LIGHTER OUTLET - OPERATION
CIGAR LIGHTER OUTLET - REMOVAL
CIRCUIT BREAKER - DESCRIPTION
CIRCUIT BREAKER - DIAGNOSIS AND
INDEX
Group-Page
UN - INSTALLATION . . . . . . . . . . . . . . . . . . . 8L-8
UN - REMOVAL . . . . . . . . . . . . . . . . . . . . . . . 8L-8
. . . . . . . . . . . . 23-38
CLOCKSPRING . . . . . . . . . . . . . . . . . . . . . . 8O-13
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 8E-1
AND TESTING . . . . . . . . . . . . . . . . . . . . . . . . 8E-2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 8E-2
. . . . . . . . . . . 9-53
. . . . . . . . . . . . . 9-63
TIMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-71
INSTALLATION, TIMING . . . . . . . . . . . . . . . . . 9-66
TIMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-63
REFRIGERANT SYSTEM . . . . . . . . . . . . . . . 24-48
CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 11-4
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . 11-5
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 11-5
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5
- DIAGNOSIS AND TESTING . . . . . . . . . . . . . 11-4
BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8F-8
. . . . . . . . . . 23-13,23-24
. . . . . . . . . . . . . . 23-13,23-24
PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . 21-102
. . . . . . . . . . . 8R-7
. . . . . . . . . . 8R-7
. . . . . . . . . . . . . . 8R-7
CONNECTING RODS - STANDARD
PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . 9-40
LEVEL - STANDARD PROCEDURE . . . . . . . . 8F-12
STANDARD PROCEDURE . . . . . . . . . . . . . . . . 9-27
PRELIMINARY . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
AND TESTING . . . . . . . . . . . . . . . . . . . . . . . . 8B-2
. . . . . . . . . . 8B-1
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . 8W-97-1
AND TESTING . . . . . . . . . . . . . . . . . . . . . 8W-97-2
TESTING . . . . . . . . . . . . . . . . . . . . . . . . . 8W-97-2
3
. . . . . . 23-37
. . . . . . . . 23-39
. . . 8E-2
. . . . 8E-2
. . . . . . . 9-54
. . . . . . . . . 9-67
. . . 9-60
. . . . . . . 9-59
. . . 9-70
. . . 8J-13
. . . . . 8J-13
. . . . . 19-10,
19-14,19-5,19-9
. . . . . . . 5-22
. . . . . . . 22-5
. 8W-97-2
. . 8W-97-2
. . . . 8W-97-2