Front Pad Removal - Polaris 2005 Sportsman MV7 Service Manual

BRAKES
2. Place new sealing washers on each side of banjo
line and torque banjo bolt to specification.
Torque to 15 ft.lbs.
(21 Nm)
Banjo Bolt
Sealing Washers
Hand Master Cylinder Clamp Bolt
Torque 25 in. lbs. (3 Nm)
Brake Line Banjo Bolt Torque
15 ft. lbs. (21 Nm)
3. Fill reservoir with DOT3 Brake Fluid (PN
2870990).
Polaris DOT 3 Brake Fluid
(PN 2870990)
4. Follow bleeding procedure on Pages 9.7-9.8.
Check all connections for leaks and repair if
necessary.
9.10

FRONT PAD REMOVAL

1. Elevate and support front of machine.
CAUTION:
Use care when supporting vehicle so that it does
not tip or fall. Severe injury may occur if machine
tips or falls.
2. Remove the front wheel. Loosen pad adjuster
Brake Line
3. Remove caliper from mounting bracket.
4. Push caliper piston into caliper bore slowly using
screw 2-3 turns.
a C-clamp or locking pliers with pads installed.