General - Polaris 2005 Sportsman MV7 Service Manual

MAINTENANCE
MAINTENANCE AND LUBRICATION
Periodic Maintenance Chart
Item
Engine breather
"
E
filter (if equipped)
Engine oil change
"
E
(break-in)

General

"
lubrication
Shift Linkage
Steering
J
Front suspension
"
Rear suspension
"
Carburetor float
bowl
Throttle Cable/
J
E
ETC Switch
Choke cable
J
E
Carburetor air
E
intake ducts/
flange
Drive belt
Cooling system
(if applicable)
Engine oil change
"
E
Oil filter change
"
E
Oil tank vent hose
"
E
Valve clearance
J
E
" Perform these procedures more often for vehicles
subjected to severe use.
E Emission Control System Service (California)
J Have an authorized Polaris dealer perform these
services.
2.4
Maintenance Interval
(whichever comes first)
Hours Calendar
25 H Monthly
25 H 1 M
50 H 3 M
50 H 6 M
50 H 6 M
50 H 6 M
50 H 6 M
50 H 6 M
50 H 6 M
50 H 6 M
50 H 6 M
50 H 6 M
50 H 6 M
100 H 6 M
100 H 6 M
100 H 12 M
100 H 12 M
Miles
(Km)
155 (250) Inspect; replace if necessary
155 (250) Perform a break-in oil change at one month
310 (500) Lubricate all fittings, pivots, cables, etc.
310 (500) Inspect, lubricate, adjust
310 (500) Lubricate
310 (500) Lubricate
310 (500) Lubricate
310 (500) Drain bowl periodically and prior to storage
310 (500) Inspect; adjust; lubricate; replace if necessary
310 (500) Inspect; adjust; lubricate; replace if necessary
310 (500) Inspect ducts for proper sealing/air leaks
310 (500) Inspect; adjust; replace as needed
310 (500) Inspect coolant strength
seasonally; pressure test
system yearly
620 Perform a break-in oil change at 25 hours/one
(1000) month
620 Replace with oil change
(1000)
620 Inspect routing, condition
(1000)
620 Inspect; adjust
(1000)
Remarks