Polaris 2005 Sportsman MV7 Service Manual page 234

BRAKES
SPECIAL TOOLS
PART NUMBER
2870975
SPECIFICATIONS
Item
Brake Pad Thickness
Brake Disc Thickness
Brake Disc Thickness Variance Between
Measurements
Brake Disc Runout
Item
Brake Pad Thickness
Brake Disc Thickness
Brake Disc Thickness Variance Between
Measurements
Brake Disc Runout
Master Cylinder I.D. - Front
Master Cylinder I.D. - Aux. Rear
TORQUE SPECIFICATIONS
Item
Front/Rear Caliper Mounting Bolts
Handlebar Master Cylinder Clamp
Bolts
Hand Master Cylinder Reservoir
Cover Bolt
Brake Line Banjo Bolt
Front Brake Disc Bolts
NOTE: Refer to the tightening procedures in this chapter when torquing the bolts. Some special procedures are
used when torquing certain bolts and fasteners.
9.2
TOOL DESCRIPTION
Mity Vact Pressure Test Tool
Front Brake Caliper
Standard
.298" / 7.6mm
.150-.165" / 3.81-4.19mm
-
-
Rear Axle Brake Caliper
Standard
.318" / 7.6mm
.150-.165" / 3.81-4.19mm
-
-
Torque
(ft. lbs. except where noted*)
18.0
*25 in. lbs.
*5 in. lbs.
15.0
18.0
Service Limit
.180" / 4.6mm
.140" / 3.556mm
.002" / .051mm
.010" / .254mm
Service Limit
.180" / 4.6mm
.140" / 3.56mm
.002" / .051mm
.010" / .254mm
.750"
.500"
Torque
(Nm)
24
3.0
0.56
21
24