Polaris 2005 Sportsman MV7 Service Manual page 289

HEADLIGHT HOUSING
REPLACEMENT
1. Remove three Phillips screws on the headlight
pod.
2. Disconnect instrument cluster harness (A) and
winch selection switch (B).
3. Unplug headlamp harness (C).
C
4. Remove O-Ring (D) from headlight pivot pins.
(Both Sides)
D
5. Pull the headlight housing up to release from the
A
B
6. Lift the adjusting knob up to remove from the
7. Carefully pull the assembly up and out of pod.
8. Reverse the steps to install the new housing and
NOTE: The distance from the headlamp parting line
to the end of the adjustment knob stop is 5 1/8, (13
cm). See illustration.
9. Adjust the headlight aim by turning the adjusting
locking tabs.
locking tabs.
reassemble the pod.
5 1/8"
(13 cm)
knob.
ELECTRICAL
Both Sides
10.33