Torque Specifications - Polaris 2005 Sportsman MV7 Service Manual

ENGINE

TORQUE SPECIFICATIONS

Fastener
Camshaft Gear
Camshaft Thrust Plate
Carburetor Adaptor Bolts
Counterbalance Gear
Crankcase Bolts
Crankcase Breather
Cylinder Head Bolts
Exhaust Manifold
Flywheel
Magneto Cover
Oil Baffle Weldment
Oil Drain Bolt (Crankcase)
Oil Fill Tube Bolt
Oil Filter Pipe Fitting
Oil Pick Up
Oil Pressure Relief Plug
Oil Pump Housing Screw
Rocker Arm
Rocker Cover
Spark Plug
Starter Motor
Stator Assembly
Stator Housing
Thermistor
Thermostat Housing
Timing Plug
Trigger Coil/Stator Wire Holddown
Water Pump Housing Cover
Water Pump Impeller Nut
See exploded views for notes or torque sequences.
*
3.8
TORQUE SPECIFICATIONS
Size
in. Lbs. (Nm)
8 mm
6 mm 115-± 12 (13 ± 1.35)
8 mm 216 ± 24 (24.5-± 2.7)
8 mm
8 mm
5 mm 20 ± 5 (2.5 ± 0.55)
11 mm
8 mm 216 ± 24 (24.5 ± 2.70)
14 mm
6 mm *96 ± 12 (10.85 ± 0.35)
5 mm 60 ± 6 (6.8 ± 0.68)
12 mm 192 ± 24 (21.7 ± 2.7)
5 mm 50 ± 5 (5.64 ± 0.56)
20 mm
5 mm 60 ± 6 (6.8 ± 0.68)
10 mm 22 ± 2 (30 ± 3)
6 mm *84 ± 8 (9.50 ± 0.90)
8 mm
6 mm *84 ± 8 (9.5 ± 0.9)
14 mm 216 ± 24 (24.5 ± 2.7)
6 mm *84 ± 8 (9.5 ± 0.9)
6 mm 96 ± 12 (10.85 ± 1.35)
6 mm *96 ± 12 (10.85 ± 1.35)
3/8 PT
6 mm 84 ± 8 (9.5 ± 0.9)
3/4-16
5 mm *96 ± 12 (10.85 ± 1.35)
6 mm *96 ± 12 (10.85 ± 1.35)
8 mm 108 ± 12 (12 ± 1.35)
600/700
22 ± 2 (30 ± 3)
22 ± 2 (30 ± 3)
*22 ± 2 (30 ± 3)
*35 ± 4 (47.5 ± 5.5)
65 ± 7 (88 ± 9.50)
35 ± 4 (47.5 ± 5.4)
*22 ± 2 (30 ± 3)
25 ± 3 (34 ± 4)
7-9 (10-12 Nm)
600/700
ft.lbs. (Nm)