Maintenance; Fuel System; Fuel System; Fuel Lines - Polaris 2005 Sportsman MV7 Service Manual

FUEL SYSTEM

WARNING
Gasoline is extremely flammable and explosive
under certain conditions.
Always stop the engine and refuel
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outdoors or in a well ventilated area.
Do not smoke or allow open flames
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or sparks in or near the area where
refueling is performed or where
gasoline is stored.
Do not overfill the tank. Do not fill the
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tank neck.
If you get gasoline in your eyes or if
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you swallow gasoline, seek medical
attention immediately.
If you spill gasoline on your skin or
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clothing, immediately wash it off with
soap and water and change clothing.
Never start the engine or let it run in
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an enclosed area. Engine exhaust
fumes are poisonous and can result
loss of consciousness or death in a
short time.
Never drain the float bowl when the
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engine is hot. Severe burns may
result.
FUEL VALVE AND FUEL
TANKS
The fuel valve (1) is located on the left side panel.
OFF: Turn the fuel valve off for vehicle storage and
when transporting.
REAR TANK: It is recommended to use the rear tank
fuel supply first. Switch to the front tank when the rear
tank is empty. It will be easier to monitor remaining fuel
at the front tank gauge.
FRONT TANK: Use the front tank fuel supply when
the rear tank is empty.
The front fuel tank filler cap (2) is located directly
below the handlebar. The rear fuel tank and filler cap
(3) are located behind the seat, under the rear rack.
1
REAR
TANK
OFF
FRONT
TANK

FUEL LINES

Fuel Pump
Impulse Line
1. Check fuel lines for signs of wear, deterioration,
damage or leakage. Replace if necessary.
2. Be sure fuel lines are routed properly and secured
with cable ties. CAUTION: Make sure lines are
not kinked or pinched.
3. Replace all fuel lines every two years.
NOTE: See Chapter 4 for fuel line routing diagram.

MAINTENANCE

2
3
Fuel Lines
Fuel Filter
2.17