Polaris 2005 Sportsman MV7 Service Manual page 62

ENGINE
ENGINE EXPLODED VIEW
Apply Polaris
SG
Starter Grease.
Apply Polaris 0W--40
oil to seal.
Loctitet Pipe Sealant
(PN 2871956)
Bolts
(Tighten Top Bolt First)
84 8 ft. lbs.
±
(9.50 0.9 Nm)
±
1
2
Nut
108
(12
Pos. Cable
Neg. Cable
Clamp
50 5 in. lbs.
±
(5.64 0.56 Nm)
±
22 2 ft.lbs.
±
(30 3 Nm)
±
Dowel
(Chamfer Side Down)
50 5 in. lbs.
±
(5.65
±
3.4
MAG SIDE
Starter
SG
Washer
12 ft. lbs.
±
1.35 Nm)
±
Recoil Pulley
12 ± 1 ft. lbs.
(16 ± 1.35 Nm)
Screw (3)
Recoil Lower
Housing
Oil Fill Tube
O--ring
Spring
216
(24.4
0.56 Nm)
Gasket
(NO Grease or Oil!)
Bendix
Washer
SG
Washer
SG
Flywheel
(BOTH SIDES)
Screws (12)
16 ± 2 ft. lbs.
(22 ± 2.7 Nm)
Recoil
Housing
Dipstick
Stator Cover
Hex Plug
24 in. lbs.
±
2.71 Nm)
±
2
Oil Filter Nipple
35 4 ft. lbs.
±
(47.5 5.4 Nm)
±
Oil Filter
5 5
2
7
6
3
Water Pump Cover Bolt
Tighten Sequence
Water Pump
Cover
96 12 in. lbs.
±
(10.85 1.35 Nm)
±
Washer
Crankshaft Nut
65 7 ft. lbs.
±
(88 9.50 Nm)
±
Washer (2)
Screw (2)
16 ± 2 ft. lbs.
(22 ± 2.7 Nm)
Screw (13)
Standard Sportsman 700
Bolts
96 12 in. lbs.
±
(10.85 1.35 Nm)
±
4
3
5
6
9
8
7
Recoil Housing & Stator Cover
Bolt Tighten Sequence
4
1
2
1