Installing Switchbox Assembly - TOHATSU TLDI 40 Service Manual

2. Installing Switchbox Assembly

(1) Screw in the lanyard stop switch to the switch box; then tighten the switch from the inside of the box with
a pliers.
(2) Insert the stay into the overheat warning beeper (buzzer) and secure using the bolt (910103-6612) from
the inside of the switchbox.
(3) Insert the light assembly into the switchbox; then taking care not to damage other components, press in
the assembly using a flathead screwdriver.
(4) Install the main switch by lining it up with the notch. Then install the main switch cap.
(5) For the PT&T switch (EFO type is not applied), insert the pink (P) lead on the stop switch side from the
outside of the switch box.
Apply silicon grease over the entire mating surfaces of the power trim and tilt switch cover and install
together with the power trim and tilt switch using the screws (921503-5206).
(6) Install the PT&T switch cover with the embossed UP letters on the stop switch side. Place the switch
cover over the power trim and tilt switch and secure with the screws (921503-5512).
* In conformance with EFO types, install power trim and tilt switch cover B.
(7) Install cable assembly C, ensuring that all lines are connected to those of matching color. (Refer to the
electric circuit diagram.)
(8) Once all lines have been connected, insert the grommet for cable assembly C into the switch box; then
a 4P coupler into the back of the switch box.
place
Tuck the remaining lines in above the 4P coupler to ensure they all fit neatly into the switchbox.
(9) After inserting the grommet (3B7-76035-0), install the switch box plate using the screws (921503-5510),
while taking care not to pinch any lines.
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