Teledyne SyriXus 500x Manuals

Manuals and User Guides for Teledyne SyriXus 500x. We have 1 Teledyne SyriXus 500x manual available for free PDF download: Installation And Operation Manual

Teledyne SyriXus 500x Installation And Operation Manual (214 pages)

Syringe Pumps

Brand: Teledyne | Category: Water Pump | Size: 10.46 MB

Table of Contents
13
About this Manual
21
Specifications
21
500Xv Technical Specifications
25
1000X Technical Specifications
26
260X Flow Rate Range
27
500X and 500Xv Flow Rate Range
27
Unpacking
28
Controls and Indicators
28
1000X Flow Rate Range
28
Pump Controller Front Panel Label
29
Pump Controller Key Functions
29
Pump Controller Key Functions
30
Pump Controller Rear Panel Connectors
31
Pump Controller Rear Panel Connectors
32
Pump Rear Panel Connectors
33
Pump Front Panel Controls
34
Pump Front Panel
34
Electrical Connections
35
Cabling
36
Cable Part Numbers and Lengths
36
Syringe Pump Cylinder Cap: Attach to Pressure Transducer Connector on Back of Pump
37
Connecting the Pump and Controller
37
Preliminary Checkout
38
Status Screen
38
Menu 1
39
Three Pump Stop Menu
39
Four Pump Stop Menu
40
Section 2 Fluid System Connections and Accessories
41
Introduction
41
Fluid System Connections
41
Standard Port Information
41
Ports
42
Installation Tips
42
Liquid System Plumbing Connections (65X on Left)
42
Tubing Requirements
43
Installing the 65X Fitting
44
Syrixus 65X Fitting
44
Draining Overflow
45
Cylinder Washing - Wash Gland
45
Drain Tube Installation
45
Drain Tube Installation and Wash Gland Connection
46
Cylinder Washing - Nitrogen Purge
47
Flushing Pumps with External Transducers
47
Purge Connector Installation
47
Fluid Connection Accessories
48
Manual Refill Kit
48
Manual Outlet Valve Kit
49
Refill Kit Installation
49
Manual Refill Kits
49
Outlet Valve Package Connection
50
Manual Outlet Valve Kits
50
Temperature and Pressure Controls
51
Temperature Control Jacket
51
System with Temperature Control Jacket Installed
51
Temp. Control Jacket Packages
52
Using the Wrench Package
53
Secure Screws with the 1/4" Hex Wrench
53
Temperature Control Jacket Installation
55
Seal Options
56
Inside the Pump Cylinder: Wetted Materials
57
Wetted Materials in Syrixus Series Pumps
57
Seal Selection Chart
58
Section 3 Basic Programming and Operation
59
Introduction
59
General Controller Information
59
Controller Models
59
Syrixus Series Controller to D Series Pump
60
D Series Controller to Syrixus Series Pump
60
Rates, Units, and Limits
61
Programming Screens
61
Run Screens
61
Selecting Operating Parameters
62
Main Menus
62
Menu One
62
Flow And/Or Pressure Units of Measure
63
Pump Selection (if Multiple Pumps)
63
Refill
63
Menu 1 Program Selections
63
Units Menu
63
Power Failure [STOP]
65
System Reset (Restore Default Settings)
65
Display Contrast
65
Menu Two
65
Serial Option
65
Menu 2 Program Selections
65
Serial Option Menu
65
Pump Status
66
External Control
66
Multiple Pumps
66
Total Volume Reset
66
Valve
66
Types of Valves
67
Menu Three
68
Poor Fill Alarm
68
Diagnostic Menu
68
Pressure Calibration
68
Menu 3 Program Selections
68
Location of Transducer Midpoint Value
68
Diff. Modes
69
Pressure Integral
69
Pressure Deadband
69
Menu Four
69
Modbus Options
69
Front Panel Keys
70
Prgm Grad
70
Hold
70
Recall
70
Store
70
Refill
70
Limits
70
Limits Menu
71
Limits Setpoint (Max Press) Menu
71
Rapid Press
73
Disp
73
Acc Ctrl
73
Zero Press
74
Control of Multiple Pumps
74
Multi-Pump Operation
74
Key Functions in the Multi-Pump Mode
74
Independent Control of up to Four Separate Pumps
75
Operating Modes
76
Constant Flow
77
Constant Pressure
77
Dispense Mode
78
Depiction of Dispense Mode Sequence
78
External Control
79
External Control - Analog
79
Wire Connections
79
Preparation
80
External Control for Refill
81
Calculation Examples
81
External Control for Refill Menu
81
Setup
82
Remote RUN/STOP
82
Wire Connections
82
Button Sequence for External Control Setup
82
Analog Flow Rate and Volume Output Options
83
Voltage Analog Output
83
Analog Voltage Output Connection, Rear Panel
83
Current Loop Output
84
Output Range Selection Jumpers
84
Analog Output Options (Connections to Female 25 Pin Sub-D)
84
Analog Output Signal/Sub-D Pins for 4-20Ma
85
Analog Output Signal/Sub-D Pins for 0-10 VDC
86
Section 4 Gradient Pumping for Pressure, Flow, and Concentration Modes
87
Introduction
87
Tools and Parts for Single-Pump System
87
Tools and Parts for Dual-Pump System
87
Connecting the System
88
Manual Refill Valve Kits
88
Swaging Detail
88
Inlet Connections
89
Two-Way Valve
89
Outlet Connections
90
Pump Inlet Connections
90
Dual-Gradient System Connections
91
Pump Outlet Connections
91
Dual-Gradient System Connections (Inlet Valves (a & C) Are from Refill Valve Kits)
92
Dual-Gradient Connection Detail
92
Single-Pump Gradient Programming
93
Dual-Pump Concentration Gradient Programming
95
Review, Revise, & Hold Options
97
Program Conclusion
97
Continuous Flow Air Valves
99
Air Valve Package Numbers
99
Continuous Flow Air Valves Overview
100
Continuous Flow Technical Specifications-Air Valves
100
Controller Accessory Connector
103
Actuator Wire Labels
104
ALL Dual Air Syrixus Pumps - Conversion Table for A-B Pump Pair and C-D Pump Pair
104
Continuous Flow Electric Valves
105
Electric Valve Packages
105
Continuous Flow Electric Valves Overview
106
Continuous Flow Technical Specifications - Electric Valves
106
Electric Valve Installation
109
Supplied Valves
110
Accessory Control Digital Outputs
110
Continuous Flow Mode
111
Defining Operation
111
Key Functions in the Multi-Pump Mode
111
Keystrokes to Specify Valve Type
112
Keystrokes to Reset Volume Totalizer
112
Constant Flow Mode
113
Constant Pressure Mode
113
Keystrokes to Set up Constant Flow
113
Keystrokes to Set up Constant Pressure
113
No Check Valve
115
No Check Valve Setting to on
115
To Run or Stop
116
Keystrokes to Run or Stop the Pumps
116
Tips for Running Continuous Flow
117
Section 6 Modifier Addition
119
Overview
119
Example of Hardware
120
Two Independent Pumps
120
Modifier Addition Components Installation (Two-Pump Configuration)
120
Continuous Flow System
121
Modifier Addition Kit Installation (Continuous Flow)
121
Modifier Mode Setup
123
Two-Pump Operation
124
Programming
125
Minimum Modifier Pressure Setting
125
Minimum Modifier Pressure Screen
126
Refilling
127
Refill the CO 2 Pump
127
Refill Pump B (the Modifier Pump)
128
Start Modifier
128
Section 7 Modbus Configuration
129
Overview
129
Modbus RTU
129
Modbus TCP/IP
130
Modbus Configuration Options
130
Modbus TCP/IP Protocol
130
Modbus TCP/IP Configuration Options
130
Modbus RTU Configuration Options
131
Supported Modbus Function Codes
131
Exception Responses
131
Holding Registers
136
Section 8 Serial Interface
143
Overview
143
Network Control and Communication
143
External Control Connector Serial Pin Connections
144
USB Interface
145
Cabling for Serial Control
145
USB Interface Pin Connections
145
One Controller
146
Two Controllers
146
Serial Network Connection Example - Single Connection
146
Three or more Controllers
147
Serial Network Connection Example - Dual Connection
147
Serial Control Check List
148
Controller Setup
148
Restore Defaults (if Desired)
148
Change Defaults
148
Verify Operation
149
User-Written Software
149
Dasnet
149
Universal Driver from Teledyne ISCO
150
Serial Commands for the Syrixus Series Pumps
162
Get Status Command
168
Get Status String 'G' Command
168
Get Status String 'GG' Command
169
Get All Status String 'G&' Command
170
Get All Status Strings from Four Pump Operation 'G&2' Command
171
Gradient Download Command
172
Gradient Upload Commands
172
Gradient Download Commands - Single-Pump Flow Gradient
172
Gradient Download Commands - Two-Pump Flow Gradient
173
Gradient Upload Commands - Single-Pump Flow Gradient
174
Gradient Upload Commands - Two-Pump Flow Gradient
175
Upload Commands - Single-Pump Pressure Programming
175
Range Command
176
Range Serial Commands
176
Error Messages
177
Section 9 Pump Maintenance, Troubleshooting, and Servicing
179
Replacement Parts
179
Introduction
180
Customer Service Department
181
General Cleaning
181
Resetting the System
182
Basic Reset
182
Hard Reset
182
Diagnostic Menu
182
Lcd Test
182
Accessing the Diagnostic Menu
182
Analog Inputs
183
Keypad Test
183
Motor Control/Limits
183
Analog Input Diagnostic Screen
183
Serial Test
185
Serial Connection to a Computer
185
Removing the Case Top
186
Controller Case Top Removal
186
Controller Case Top Screws (2 of 4 Shown) - TBD
186
Pump Case Top Removal
187
Test Points
187
Power Supply (A1)
187
Pump Case Top Screws (3 of 6 Shown) - TBD
187
Controller
188
Lubrication
188
Gear Train Lubrication and Motor Drive Service
188
Ball Nut
189
Cylinder Lock Screw
190
Piston Seal (Excludes 30D)
191
Piston Seal Break-In (Aqueous Seals Only)
191
All Other Piston Seals
192
Wiper Seal
192
Break-In Procedure for Aqueous Seals
192
Wear Ring Cleaning and Replacement
193
Flushing the Cylinder
194
Gas Solvent Changeover
194
Liquid Solvent Changeover and Flushing
194
Overpressure
195
Conditions
195
Shear Key
196
Accessing the Shear Key
196
Replacement Shear Keys
196
Replacement Using Installation Tool
197
Shear Key Replacement
197
Shear Key Installation Tool
197
Replacement
198
Without Installation Tool
198
Completion of Shear Key Replacement
198
Motor Brushes
199
Motor Brush Disassembly
200
Syrixus Series Motor Brush Replacement
200
Location of Motor Brushes
200
Length of a New Motor Brush (1.1 CM)
200
Inserting New Motor Brush
201
Calibrations
202
Pressure Transducer Calibration
202
A/D Circuit Adjustment
202
Limit Sensor Adjustment
202
Limit Sensor Replacement
204
Installing the Plastic Mounts
204
Limit Sensor Calibration
205
Electric Valve Motor
206
Electric Valve Motor Adjustment
207
Calibration
209
Serial Commands
209
Technical Specifications
210
Error Messages
210
Optical Sensor, Interrupted by Flag
213

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Teledyne SyriXus 500x Installation And Operation Manual (214 pages)

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