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Suzuki FL125SDW Manuals
Manuals and User Guides for Suzuki FL125SDW. We have
1
Suzuki FL125SDW manual available for free PDF download: Service Manual
Suzuki FL125SDW Service Manual (399 pages)
Brand:
Suzuki
| Category:
Motorcycle
| Size: 23.42 MB
Table of Contents
General Information
6
General Information
3
Periodic Maintenance
3
Servicing Information
3
How to Use this Manual
4
Table of Contents
6
General Precautions
7
Suzuki Fl125Sk7/Sdk7 ('07-Model)
8
Serial Number Location
8
Fuel and Oil Recommendation
9
Fuel
9
Engine Oil
9
Brake Fluid
9
Front Fork Oil
9
Break-In Procedures
9
Specifications
10
Periodic Maintenance
12
Periodic Maintenance Schedule
13
Periodic Maintenance Chart
13
Lubrication Points
14
Maintenance and Tune-Up Procedures
15
Air Cleaner
15
Exhaust Pipe Nut and Muffler Mounting Bolt
16
Valve Clearance
17
Spark Plug
20
Fuel Line
21
Engine Oil and Oil Filter
22
Throttle Cable Play
24
Idle Speed
24
Pair (Air Supply) System
24
Drive Chain
25
Drive Chain Slack
26
Brakes
27
Tires
30
Steering
32
Front Fork
32
Rear Suspension
32
Chassis Bolts and Nuts
33
Compression Pressure Check
35
Compression Test Procedure
35
Oil Pressure Check
36
Oil Pressure Test Procedure
36
Automatic Clutch Inspection
37
Initial Engagement Inspection
37
Clutch "Lock-Up" Inspection
37
Engine
38
Engine Components Removable with the Engine in Place
39
Engine Removal and Installation
40
Engine Removal
40
Engine Installation
44
Engine Disassembly
47
Engine Components Inspection and Service
62
Cylinder Head
62
Cylinder Distortion
74
Cam Chain Tension Adjuster
74
Cam Chain Guide
74
Piston
75
Piston Diameter
75
Piston Ring Thickness
76
Conrod and Crankshaft
78
Crankshaft Runout
79
Crank Balancer
80
Oil Pump
80
Transmission
81
Gearshift Cam
83
Gearshift Forks
83
Primary Driven Gear
84
Gearshift Clutch
84
First Clutch
85
Starter Clutch
86
Generator Cover
87
Clutch Cover
88
Kick Starter
89
Crankcase
90
Crankshaft Shim Selection
94
Engine Reassembly
95
Kick
96
Pair (Air Supply) System
119
Pair Valve Inspection
120
Fuel and Lubrication System
121
Fuel Tank and Fuel Tap
122
Removal
122
Inspection
123
Remounting
123
Fuel Level Gauge
124
Removal
124
Inspection
125
Installation
126
Carburetor
127
Construction
127
Specifications
128
I.D. No, Location
128
Removal
128
Disassembly
129
Carburetor Cleaning
133
Carburetor Inspection
133
Needle Valve Inspection
134
Float Height Adjustment
134
Throttle Position Switch Inspection
134
Reassembly and Remounting
134
Lubrication System
137
Oil Pressure
137
Oil Filter
137
Oil Sump Filter
137
Oil Pump
137
Engine Lubrication System Chart
137
Chassis
138
Exterior Parts
140
Fastener Removal and Installation
140
Removal
141
Front Wheel
146
Construction
146
Removal
146
Inspection and Disassembly
147
Reassembly and Installation
149
Front Brake
152
Construction
152
Brake Fluid Replacement
153
Brake Pad Replacement
154
Caliper Removal
154
Caliper Disassembly
155
Caliper Inspection
156
Caliper Reassembly
157
Caliper Installation
158
Brake Disc Inspection
159
Master Cylinder Removal and Disassembly
159
Master Cylinder Inspection
161
Master Cylinder Reassembly and Installation
162
Front Fork
164
Construction
164
Removal and Disassembly
164
Inspection
166
Reassembly
167
Installation
170
Handlebars
171
Construction
171
Removal
171
Inspection
172
Installation
172
Steering
174
Construction
174
Removal
174
Inspection and Disassembly
175
Reassembly
177
Installation
177
Rear Wheel
179
Construction
179
Removal
180
Disassembly and Inspection
181
Inspection
183
Reassembly and Installation
184
Rear Brake
187
Removal and Disassembly
187
Inspection
188
Reassembly and Remounting
189
Rear Suspension
193
Construction
193
Removal and Disassembly
193
Inspection
194
Reassembly and Remounting
194
Swingarm
195
Construction
195
Removal and Disassembly
195
Inspection
197
Reassembly and Remounting
199
Final Inspection and Adjustment
200
Electrical System
201
Cautions in Servicing
202
Connector
202
Coupler
202
Clamp
202
Fuse
202
Semi-Conductor Equipped Part
203
Battery
203
Connecting the Battery
203
Wiring Procedure
203
Using the Multi-Circuit Tester
204
Location of Electrical Components
205
Charging and Lighting System
207
Troubleshooting
207
Inspection
209
STARTER SYSTEM (for FL125SD)
212
TROUBLESHOOTING (for FL125SD)
212
STARTER MOTOR REMOVAL (for FL125SD)
213
STARTER MOTOR DISASSEMBLY (for FL125SD)
214
STARTER MOTOR INSPECTION (for FL125SD)
216
STARTER MOTOR REASSEMBLY and INSTALLATION (for FL125SD)
217
STARTER RELAY INSPECTION (for FL125SD)
219
Ignition System
220
Troubleshooting
220
Inspection
222
Speedometer
225
Removal and Disassembly
225
Inspection
226
Fuel Meter and Fuel Level Gauge
227
Fuel Meter Inspection
227
Fuel Level Gauge Inspection
227
Relays
228
Turn Signal Relay Inspection
228
Starter Relay Inspection
228
Lamps
229
Headlight
229
Front Turn Signal Light
230
Brake Light/Taillight and Rear Turn Signal Light
231
License Plate Light
233
Switches
234
Battery
235
Specifications
235
Initial Charging
235
Servicing
237
Recharging Operation
237
Removal
237
Remounting
237
Servicing Information
238
Troubleshooting
239
Engine
239
Clutch
242
Carburetor
243
Chassis
244
Brakes
245
Electrical
246
Battery
247
Wiring Diagram
248
Wiring Harness, Cable and Hose Routing
250
Wiring Harness Routing
250
Cable Routing
253
Seat Lock Cable Routing
254
Front Brake Hose Routing
255
Fuel Hose Routing
256
Hose Routing
257
Pair (Air Supply) System Hose Routing
258
Exterior Parts Construction
259
Prop Stand Installation
261
Center Stand Installation
261
Brake Pedal
262
Pillion Footrest
263
Special Tools
264
Tightening Torque
267
Engine
267
Chassis
268
Tightening Torque Chart
269
Service Data
270
Fl125Sdw
276
Abbreviations Used in this Manual
278
Wire Color
279
Specifications (Fl125Sdw)
280
Engine
280
Drive Train
280
Chassis
281
Capacities
281
Electrical
281
Periodic Maintenance Schedule
282
Periodic Maintenance Chart
282
Maintenance and Tune-Up Procedures
283
Fuel Line
283
Throttle Cable Play
283
Sds Check
284
Data at the Time of Racing
285
Fi System Diagnosis
287
Precautions in Servicing
287
Fi System Technical Features
294
Ecm Terminal
303
Self-Diagnosis Function
304
Fail-Safe Function
306
Fi System Troubleshooting
307
Chassis
345
Front Brake
345
Electrical
345
Battery
345
Fuse
345
Sensors
353
Ckp Sensor Inspection
353
Ckp Sensor Removal and Installation
353
Iap/Tp/Iat Sensor Inspection
353
Et Sensor Inspection
353
Et Sensor Removal and Installation
354
To Sensor Inspection
354
To Sensor Removal and Installation
355
Ho2 Sensor Inspection
355
Ho2 Sensor Removal and Installation
355
Fuel System
356
Fuel Filter
356
Throttle Body
357
Fuel Injector
361
Electrical System
363
Charging System
363
Starter System and Side-Stand/Ignition Interlock System
367
Ignition System
371
Speedometer
375
Relays
376
Diodes
377
Lamps
378
Position/Parking Light
378
Wiring Diagram
381
Wiring Harness, Cable and Hose Routing
382
Wiring Harness Routing
382
Cable Routing
385
Fuel Hose Routing
386
Exterior Parts Construction
387
Throttle Body and Fuel Injector Installation
389
Special Tools
390
Tightening Torque
390
Service Data
391
Brake Light/Taillight
396
License Plate Light
396
Speedometer Light
396
High Beam Indicator Light
396
Turn Signal Indicator Light
396
Gear Position Indicator Light
396
Neutral Indicator Light
396
FI Indicator Light
396
Brake Disc
396
Capacities
397
Fuel Tank
397
Overhaul
397
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