First Clutch - Suzuki FL125S Service Manual

ENGINE 3-48

FIRST CLUTCH

CLUTCH SHOES INSPECTION
Inspect the clutch shoes for chips, cracks, uneven wear and
burning. Check the thickness of the shoes using vernier calipers.
If any damages are found or if the thickness is less than the ser-
vice limit, replace the clutch shoe assembly.
& 09900-20101: Vernier calipers
% Clutch shoe thickness
Service Limit: No groove at any part
Inspect the clutch springs for stretched or broken coils. If any
damages are found, replace the clutch shoe assembly.
FIRST CLUTCH HOUSING INSPECTION
Inspect the first clutch housing surface for scrolling, cracks, or
uneven wear and measure the inside diameter of the clutch
housing with inside calipers. Measure the diameter at several
points to check for out-of-roundness and wear. If any damages
are found or if the inside diameter exceeds the service limit,
replace the first clutch housing with a new one.
% First clutch housing l.D.
Service Limit: 105.5 mm
Inspect each roller and one way clutch retainer for abnormal
wear or damage.
If any defects are found, replace them as a set.
1 First clutch housing
2 Washer
3 One way clutch retainer
4 One way clutch spring
5 One way clutch roller
6 One way clutch inner race