Siemens Sinamics CU240D-2 DP Manuals

Manuals and User Guides for Siemens Sinamics CU240D-2 DP. We have 7 Siemens Sinamics CU240D-2 DP manuals available for free PDF download: List Manual, Operating Instructions Manual, Getting Started Manual, Getting Started

Siemens Sinamics CU240D-2 DP List Manual (910 pages)

Brand: Siemens | Category: Industrial Equipment | Size: 4.56 MB

Siemens Sinamics CU240D-2 DP Operating Instructions Manual (356 pages)

Sinamics G120D Distributed Inverter Control Unit with Encoder Evaluation

Brand: Siemens | Category: Inverter | Size: 15.33 MB

Changes in the Current Edition
5
Table of Contents
7
1 Fundamental Safety Instructions

13
2 Introduction

25
3 Description

29
4 Installation

35
5 Commissioning

83
6 Advanced Commissioning

103
- Overview of the Converter Functions
  103
- Sequence Control When Switching the Motor on and off
  106
- Function Description
  107
- Adapt the Default Setting of the Terminal Strip
  108
- Digital Inputs
  110
- Fail-Safe Digital Input
  111
- Digital Outputs
  112
- Analog Inputs
  113
- Drive Control Via PROFIBUS or PROFINET
  115
- Receive Data and Send Data
  115
- Telegrams
  116
- Control and Status Word 1
  119
- Control and Status Word 3
  122
- NAMUR Message Word
  124
- Parameter Channel
  125
- Examples for Using the Parameter Channel
  129
- Extending the Telegram
  131
- Slave-To-Slave Communication
  133
- Acyclically Reading and Writing Inverter Parameters
  133
- Jogging
  134
- Limit Position Control
  136
- Switching over the Drive Control (Command Data Set)
  140
- Motor Holding Brake
  143
- Free Function Blocks
  147
- Overview
  147
- Further Information
  148
- Selecting Physical Units
  148
- Motor Standard
  148
- System of Units
  148
- Technological Unit of the Technology Controller
  150
- Setting the System of Units and Technology Unit
  150
- Safe Torque off (STO) Safety Function
  151
- Function Description
  152
- Precondition for Using STO
  154
- Commissioning STO
  154
- Commissioning Tools
  154
- Safety Functions Password
  154
- Configuring a Safety Function
  156
- Interconnecting the "STO Active" Signal
  157
- Setting the Filter for Fail-Safe Digital Inputs
  158
- Setting the Forced Checking Procedure (Test Stop)
  160
- Acceptance - Completion of Commissioning
  164
- Reduced Acceptance Test after Function Expansions
  165
- Setpoints
  165
- Overview
  165
- Analog Input as Setpoint Source
  167
- Specifying the Setpoint Via the Fieldbus
  169
- Motorized Potentiometer as Setpoint Source
  171
- Fixed Speed Setpoint as Setpoint Source
  174
- Setpoint Calculation
  177
- Overview
  177
- Invert Setpoint
  179
- Inhibit Direction of Rotation
  180
- Skip Frequency Bands and Minimum Speed
  181
- Speed Limitation
  183
- Ramp-Function Generator
  184
- PID Technology Controller
  188
- Motor Control
  192
- V/F Control
  193
- Characteristics of U/F Control
  194
- Selecting the U/F Characteristic
  195
- Optimizing Motor Starting
  197
- Vector Control with Speed Controller
  199
- Structure of the Vector Control
  199
- Checking the Encoder Signal
  201
- Optimizing the Speed Controller
  201
- Advanced Settings
  204
- Friction Characteristic
  207
- Moment of Inertia Estimator
  209
- Pole Position Identification
  215
- Torque Control
  216
- Electrically Braking the Motor
  217
- DC Braking
  218
- Braking with Regenerative Feedback to the Line
  221
- Overcurrent Protection
  222
- Inverter Protection Using Temperature Monitoring
  223
- Motor Temperature Monitoring Using a Temperature Sensor
  226
- Motor Protection by Calculating the Temperature
  230
- Monitoring the Driven Load
  232
- Breakdown Protection
  234
- No-Load Monitoring
  234
- Blocking Protection
  235
- Load Monitoring
  236
- Torque Monitoring
  237
- Rotation Monitoring
  238
- Speed Deviation Monitoring
  239
- Efficiency Optimization
  241
- Switchover between Different Settings
  245
7 Backing up Data and Series Commissioning

247
8 Alarms, Faults and System Messages

265
- Operating States Indicated on LED
  265
- System Runtime
  269
- Identification & Maintenance Data (I&M)
  269
- Alarms, Alarm Buffer, and Alarm History
  270
- Faults, Alarm Buffer and Alarm History
  274
- List of Alarms and Faults
  278
9 Corrective Maintenance

287
10 Technical Data

313
Appendix

323
- New and Extended Functions
  323
- Firmware Version 4.7 SP10
  323
- A.1 New and Extended Functions
  323
- Firmware Version 4.7 SP9
  325
- Firmware Version 4.7 SP6
  327
- Firmware Version 4.7 SP3
  328
- Firmware Version 4.7
  331
- A.1.5 Firmware Version 4.7
  331
- Firmware Version 4.6 SP6
  332
- Firmware Version 4.6
  333
- A.1.7 Firmware Version 4.6
  333
- Interconnecting Signals in the Inverter
  334
- Fundamentals
  334
- Application Example
  336
- A.2.2 Application Example
  336
- Connecting a Fail-Safe Digital Input
  337
- Setting a Non Standard HTL Encoder
  338
- Acceptance Tests for the Safety Functions
  340
- Recommended Acceptance Test
  340
- Acceptance Test STO (Basic Functions)
  341
- Machine Documentation
  342
- A.5.3 Machine Documentation
  342
- Documenting the Settings for the Basic Functions, Firmware V4.4
  344
- Manuals and Technical Support
  345
- Overview of the Manuals
  345
- Configuring Support
  347
- A.6.2 Configuring Support
  347
- Product Support
  348
- A.6.3 Product Support
  348
- Index
  349

Siemens Sinamics CU240D-2 DP Operating Instructions Manual (358 pages)

Distributed converter, Control Units with encoder evaluation

Brand: Siemens | Category: Media Converter | Size: 17.08 MB

Changes in this Manual
5
Table of Contents
7
Fundamental Safety Instructions
13
General Safety Instructions
13
Safety Instructions for Electromagnetic Fields (EMF)
17
Handling Electrostatic Sensitive Devices (ESD)
18
Industrial Security
18
Residual Risks of Power Drive Systems
20
Introduction
21
About the Manual
21
Guide through the Manual
22
Description
25
SINAMICS G120D CU240D-2 Inverter
25
Commissioning Tools
27
Motor Series that Are Supported
29
Installation
31
Mechanical Installation
31
Electrical Installation
34
Overview of the Interfaces
34
Permissible Line Supplies
35
Protective Conductor
36
Grounding Converter and Motor
38
Basic EMC Rules
40
Connections and Interference Suppression
41
Equipotential Bonding
41
Branch Circuit Protection of Individual Inverters
43
Branch Circuit Protection of Multiple Inverters
46
24-V Power Supply with Multiple Inverters
48
Connections and Cables
49
Star-Delta Motor Connection
57
Connecting the Motor Holding Brake
58
Factory Settings of the Inputs and Outputs
59
Default Settings of Inputs and Outputs
60
Safety Input
69
Connecting the Inverter to the Fieldbus
71
Fieldbus Versions of the Control Unit
71
Profinet
72
Connecting the PROFINET Interface
73
What Do You Need for Communication Via PROFINET
74
Integrating Inverters into PROFINET
74
Configuring Communication to the Control
74
Installing GSDML
76
Profibus
77
What Do You Need for Communication Via PROFIBUS
77
Integrating the Inverter in PROFIBUS
77
Configuring the Communication Using SIMATIC S7 Control
77
Installing the GSD
78
Setting the Address
78
Commissioning
81
Commissioning Guidelines
81
Preparing for Commissioning
82
Inverter Factory Setting
83
Selecting the Control Mode
85
Quick Commissioning with the IOP
86
Quick Commissioning with a PC
90
Creating a Project
90
Transfer Inverters Connected Via USB into the Project
91
Go Online and Start the Configuration Wizards
94
Carrying out Quick Commissioning
95
Adapting the Encoder Data
97
Identifying Motor Data
98
Restoring the Factory Setting
101
Resetting the Safety Functions to the Factory Setting
102
Restore the Settings to the Factory Settings (Without Safety Functions)
105
Advanced Commissioning
107
Overview of the Converter Functions
107
Inverter Control
109
Switching the Motor on and off
109
Adapt Inputs and Outputs
111
Digital Inputs
112
Fail-Safe Digital Input
113
Digital Outputs
114
Analog Inputs
115
Running the Motor in Jog Mode (JOG Function)
118
Control Via PROFIBUS and PROFINET with the Profidrive Profile
120
Control and Status Word 1
123
Control and Status Word 3
125
Data Structure of the Parameter Channel
127
Examples of the Parameter Channel
130
Extend Telegrams and Change Signal Interconnection
132
Slave-To-Slave Communication
134
Acyclically Reading and Writing Inverter Parameters
134
Switching over the Inverter Control (Command Data Set)
135
Setpoints
137
Overview
137
Analog Input as Setpoint Source
138
Specifying the Setpoint Via the Fieldbus
139
Motorized Potentiometer as Setpoint Source
140
Fixed Speed as Setpoint Source
142
Setpoint Calculation
145
Overview of Setpoint Processing
145
Invert Setpoint
146
Inhibit Direction of Rotation
147
Skip Frequency Bands and Minimum Speed
148
Speed Limitation
149
Ramp-Function Generator
150
Motor Control
155
V/F Control
155
Characteristics of U/F Control
156
Selecting the U/F Characteristic
157
Optimizing Motor Starting
158
Vector Control with Speed Controller
160
Checking the Encoder Signal
161
Select Motor Control
162
Optimizing the Speed Controller
163
Advanced Settings
165
Friction Characteristic
166
Moment of Inertia Estimator
168
Pole Position Identification
173
Torque Control
174
Protection Functions
176
Inverter Temperature Monitoring
176
Motor Temperature Monitoring Using a Temperature Sensor
179
Protecting the Motor by Calculating the Motor Temperature
183
Overcurrent Protection
187
Application-Specific Functions
188
Functions that Match the Application
188
Selecting Physical Units
189
Select the Motor Standard
189
Selecting the System of Units
190
Selecting the Technological Unit of the Technology Controller
191
Setting the Motor Standard, System of Units and Technology Unit Using STARTER
192
Electrically Braking the Motor
194
DC Braking
194
Braking with Regenerative Feedback to the Line
197
Motor Holding Brake
198
PID Technology Controller
203
Overview
203
Setting the Controller
204
Optimizing the Controller
207
System Protection
208
No-Load Monitoring, Blocking Protection, Stall Protection
209
Load Monitoring
211
Free Function Blocks
216
Overview
216
Further Information
216
Safe Torque off (STO) Safety Function
217
Function Description
217
Prerequisite for STO Use
219
Commissioning STO
220
Commissioning Tools
220
Safety Functions Password
220
Configuring Safety Functions
221
Interconnecting the "STO Active" Signal
222
Setting the Filter for Safety-Related Inputs
223
Setting the Forced Checking Procedure (Test Stop)
226
Activate Settings and Check Digital Inputs
228
Acceptance - Completion of Commissioning
232
Switchover between Different Settings
236
Backing up Data and Series Commissioning
239
Saving Settings on a Memory Card
240
Saving Settings to the Memory Card
241
Transferring the Settings from the Memory Card
242
Safely Remove the Memory Card
243
Backing up and Transferring Settings Using STARTER
246
Saving Settings and Transferring Them Using an Operator Panel
250
Other Ways to Back up Settings
251
Write and Know-How Protection
252
Write Protection
252
Know-How Protection
253
Settings for Know-How Protection
255
Generating an Exception List for Know-How Protection
257
Corrective Maintenance
259
Replacing Inverter Components
259
Spare Parts
259
Overview of Replacing Converter Components
260
Replacing a Control Unit with Enabled Safety Function
262
Replacing the Control Unit Without the Safety Functions Enabled
267
Replacing the Control Unit Without Data Backup
270
Replacing a Control Unit with Active Know-How Protection
271
Replacing a Power Module with Enabled Safety Function
273
Replacing a Power Module Without the Safety Function Being Enabled
274
Firmware Upgrade and Downgrade
275
Upgrading Firmware
276
Firmware Downgrade
279
Correcting a Failed Firmware Upgrade or Downgrade
282
Reduced Acceptance after Component Replacement and Firmware Change
283
If the Converter no Longer Responds
284
Alarms, Faults and System Messages
287
Alarms
287
Faults
291
Status LED Overview
296
Identification & Maintenance Data (I&M)
298
System Runtime
299
List of Alarms and Faults
300
Technical Data
309
Performance Ratings Control Unit
309
Performance Ratings Power Module
311
SINAMICS G120D Specifications
312
Data Regarding the Power Loss in Partial Load Operation
312
Ambient Operating Conditions
313
Current Derating - Depending on the Installation Altitude
314
Pulse Frequency and Current Reduction
315
Standards (PM250D)
316
Electromagnetic Compatibility
317
Appendix
321
New and Extended Functions
321
Parameter
328
The Device Trace in STARTER
331
Interconnecting Signals in the Inverter
334
Fundamentals
334
Example
336
Connecting the Safety-Related Input
338
Setting a Non Standard HTL Encoder
339
Acceptance Tests for the Safety Functions
341
Recommended Acceptance Test
341
Machine Documentation
344
Documenting the Settings for the Basic Functions, Firmware V4.4
346
Manuals and Technical Support
347
Overview of the Manuals
347
Configuring Support
349
Product Support
350
Mistakes and Improvements
350
Index
351

Siemens Sinamics CU240D-2 DP Operating Instructions Manual (302 pages)

Control Units, distrubuted converter

Brand: Siemens | Category: Control Unit | Size: 12.75 MB

Changes in this Manual
5
Table of Contents
7
1 Fundamental Safety Instructions

13
2 Introduction

21
- About this Manual
  21
- Guide through this Manual
  22
3 Description

23
- SINAMICS G120D CU240D-2 Inverter
  23
- Commissioning Tools
  25
- Motors
  27
4 Installation

29
5 Commissioning

57
6 Adapt Inputs and Outputs

75
- Digital Inputs
  76
- Fail-Safe Digital Input
  78
- Digital Outputs
  80
- Analog Inputs
  81
7 Configuring the Fieldbus

83
8 Setting Functions

107
- Overview of the Converter Functions
  107
- Inverter Control
  109
- Switching the Motor on and off
  109
- Running the Motor in Jog Mode (JOG Function)
  110
- Switching over the Inverter Control (Command Data Set)
  112
- Setpoints
  114
- Overview
  114
- Analog Input as Setpoint Source
  115
- Specifying the Setpoint Via the Fieldbus
  115
- Motorized Potentiometer as Setpoint Source
  116
- Fixed Speed as Setpoint Source
  118
- Setpoint Calculation
  121
- Overview of Setpoint Processing
  121
- Invert Setpoint
  122
- Inhibit Direction of Rotation
  122
- Skip Frequency Bands and Minimum Speed
  123
- Speed Limitation
  124
- Ramp-Function Generator
  125
- Motor Control
  130
- V/F Control
  130
- Characteristics of U/F Control
  131
- Selecting the U/F Characteristic
  133
- Optimizing with a High Break Loose Torque and Brief Overload
  134
- Vector Control
  135
- Checking the Encoder Signal
  136
- Select Motor Control
  136
- Pole Position Identification
  137
- Optimizing the Speed Controller
  138
- Moment of Inertia Estimator
  139
- Advanced Settings
  143
- Torque Control
  144
- Protection and Monitoring Functions
  145
- Inverter Temperature Monitoring
  145
- Motor Temperature Monitoring Using a Temperature Sensor
  148
- Protecting the Motor by Calculating the Motor Temperature
  151
- Overcurrent Protection
  153
- Application-Specific Functions
  154
- Functions that Match the Application
  154
- Unit Changeover
  155
- Changing over the Motor Standard
  156
- Changing over the Unit System
  156
- Changing over Process Variables for the Technology Controller
  157
- Switching Units with STARTER
  158
- Electrically Braking the Motor
  159
- DC Braking
  159
- Braking with Regenerative Feedback to the Line
  162
- Motor Holding Brake
  163
- PID Technology Controller
  167
- Overview
  167
- Setting the Controller
  168
- Optimizing the Controller
  170
- Monitoring the Load Torque (System Protection)
  171
- Load Failure Monitoring
  173
- Speed Deviation Monitoring
  174
- Free Function Blocks
  176
- Overview
  176
- Further Information
  176
- Safe Torque off (STO) Safety Function
  177
- Function Description
  177
- Prerequisite for STO Use
  179
- Commissioning STO
  179
- Commissioning Tools
  179
- Protection of the Settings from Unauthorized Changes
  180
- Resetting the Safety Function Parameters to the Factory Setting
  180
- Changing Settings
  181
- Interconnecting the "STO Active" Signal
  182
- Setting the Filter for Safety-Related Inputs
  183
- Setting the Forced Checking Procedure (Test Stop)
  186
- Activate Settings
  187
- Checking the Assignment of the Digital Inputs
  187
- Acceptance - Completion of Commissioning
  189
- Switchover between Different Settings
  192
9 Backing up Data and Series Commissioning

195
10 Corrective Maintenance

211
11 Alarms, Faults and System Messages

233
- Alarms
  233
- Faults
  237
- Status LED Overview
  241
- Identification & Maintenance Data (I&M)
  243
- System Runtime
  244
- List of Alarms and Faults
  245
12 Technical Data

253
- Performance Ratings Control Unit
  253
- Performance Ratings Power Module
  255
- SINAMICS G120D Specifications
  256
- Ambient Operating Conditions
  257
- Derating as a Function of the Installation Altitude
  258
- Pulse Frequency and Current Reduction
  259
- Standards (PM250D)
  260
- Electromagnetic Compatibility
  261
Appendix

265
- New and Extended Functions
  265
- A.1 New and Extended Functions
  265
- Star-Delta Motor Connection and Application Examples
  268
- Parameter
  269
- A.3 Parameter
  269
- Handling STARTER
  272
- Change Settings
  272
- A.4 Handling STARTER
  272
- Optimize the Drive Using the Trace Function
  273
- Interconnecting Signals in the Inverter
  276
- Fundamentals
  276
- Example
  278
- A.5.2 Example
  278
- Application Examples
  280
- Setting an Absolute Encoder
  280
- A.6 Application Examples
  280
- Connecting the Safety-Related Input
  284
- Connecting Fail-Safe Digital Inputs
  284
- Setting a Non Standard HTL Encoder
  285
- Acceptance Tests for the Safety Functions
  286
- Recommended Acceptance Test
  286
- Machine Documentation
  289
- A.8.2 Machine Documentation
  289
- Log the Settings for the Basic Functions, Firmware V4.4
  291
- Manuals and Technical Support
  292
- Manuals for Your Converter
  292
- Configuring Support
  293
- Index
  295

Siemens Sinamics CU240D-2 DP Operating Instructions Manual (118 pages)

Intelligent Commissioning and Application Configuration Tool

Brand: Siemens | Category: Control Panel | Size: 8.7 MB

Table of Contents
5
1 Safety Notes

9
2 Overview

11
- Introduction
  11
- Layout and Functions
  12
- Screen Icons
  15
- Menu Structure
  16
3 Installation

17
- Fitting the IOP
  17
- Initial Set-Up
  18
- User Definable Labels for the Status Screen
  22
- Firmware and Language Upgrade
  23
4 Wizards

25
- Example Wizard
  31
- Basic Commissioning with IOP
  33
- Wiring Diagrams
  36
5 Control

45
- Custom Hand Mode
  49
- Startup in Hand Mode
  53
- Hand/Auto Disable
  54
6 Menu

57
- Overview
  57
- Diagnostics
  58
- Parameters
  62
- Up/Download
  68
- Custom Parameter Sets
  69
- Extras
  73
- I/O Editor
  85
- Write Protection
  87
- Know-How Protection
  89
7 Options

105
- Door Mounting Kit
  105
- Hand-Held Device
  107

Siemens Sinamics CU240D-2 DP Getting Started (66 pages)

Distributed Converter, Control Units with encoder evaluation

Brand: Siemens | Category: Media Converter | Size: 5.35 MB

Table of Contents
5
1 Fundamental Safety Instructions

7
2 Introduction

15
- SINAMICS G120D Converter
  15
- Commissioning Tools
  17
3 Installation

19
4 Commissioning

47
5 Troubleshooting

55
- List of Alarms and Faults
  55
- Status LED Overview
  61
- Further Information
  63

Siemens Sinamics CU240D-2 DP Getting Started Manual (68 pages)

Power Modules

Brand: Siemens | Category: Control Unit | Size: 7.52 MB

Table of Contents
5
1 Safety Notes

7
2 Introduction

11
- SINAMICS G120D Inverter
  11
- Commissioning Tools
  13
3 Installation

15
4 Commissioning

49
5 Troubleshooting

57
- List of Alarms and Faults
  57
- Status LED Overview
  62
- Further Information
  64

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Siemens Sinamics CU240D-2 DP Operating Instructions Manual (356 pages)

Table of Contents

1 Fundamental Safety Instructions

2 Introduction

3 Description

4 Installation

5 Commissioning

6 Advanced Commissioning

7 Backing up Data and Series Commissioning

8 Alarms, Faults and System Messages

9 Corrective Maintenance

10 Technical Data

Appendix

Siemens Sinamics CU240D-2 DP Operating Instructions Manual (358 pages)

Table of Contents

Siemens Sinamics CU240D-2 DP Operating Instructions Manual (302 pages)

Table of Contents

1 Fundamental Safety Instructions

2 Introduction

3 Description

4 Installation

5 Commissioning

6 Adapt Inputs and Outputs

7 Configuring the Fieldbus

8 Setting Functions

9 Backing up Data and Series Commissioning

10 Corrective Maintenance

11 Alarms, Faults and System Messages

12 Technical Data

Appendix

Siemens Sinamics CU240D-2 DP Operating Instructions Manual (118 pages)

Table of Contents

1 Safety Notes

2 Overview

3 Installation

4 Wizards

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6 Menu

7 Options

Siemens Sinamics CU240D-2 DP Getting Started (66 pages)

Table of Contents

1 Fundamental Safety Instructions

2 Introduction

3 Installation

4 Commissioning

5 Troubleshooting

Siemens Sinamics CU240D-2 DP Getting Started Manual (68 pages)

Table of Contents

1 Safety Notes

2 Introduction

3 Installation

4 Commissioning

5 Troubleshooting

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