Disassembly - Suzuki DF 40 Service Manual

POWER TRIM AND TILT 8-4
Remove the tilt pin .
Loosen the PTT cylinder lower shaft nut and remove the
lower shaft bolt .
Slide the STBD clamp bracket fully outward to the right hand
side.
Remove the PTT unit from between the clamp brackets.

DISASSEMBLY

NOTE:
Before disassembly, wash the PTT body with a stiff bristle brush
and hot, soapy water to remove sand or dirt and dry the PTT
body with compressed air.
Connect the PTT motor cable leads (G, Bl) to battery and oper-
ate PTT motor until tilt piston rod is at maximum stroke.
(full-tilt up position)
Place the lower mounting eye of the PTT cylinder in a vise.
Tighten the vise only enough to secure the PTT unit, do not
over tighten.
NOTE:
To prevent damage to the PTT cylinder use wood blocks, vise
jaw protectors, etc., between the vise jaws and PTT compo-
nent before tightening vise.
Using special tool, unscrew the PTT cylinder head.
09944-08711 : PTT cylinder cap tool