Suzuki DF50 Service Manual
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Suzuki DF50 Service Manual

Suzuki DF50 Service Manual

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Summary of Contents for Suzuki DF50

  • Page 1 9 9 5 0 0 - 8 7 J 0 3 - 0 1 E...
  • Page 2 FOREWORD GROUP INDEX This manual contains an introductory description on SUZUKI Outboard motor DF40/50 and procedures for the inspection, service and overhaul of its main GENERAL INFORMATION components. General knowledge information is not included. PERIODIC MAINTENANCE Please read the GENERAL INFORMATION sec- tion to familiarize yourself with basic information concerning this motor.

  • Page 3: How To Use This Manual

    HOW TO USE THIS MANUAL TO LOCATE WHAT YOU ARE LOOKING FOR: 1. The text of this manual is divided into sections. 2. The section titles are listed on the previous page in a GROUP INDEX. Select the section you wish to reference.
  • Page 4 “1333B”. Apply SUZUKI OUTBOARD Measure in DC voltage range. MOTOR GEAR OIL. & Apply SUZUKI SUPER GREASE “A”. Measure in resistance range. Apply SUZUKI WATER Measure in continuity test range. RESISTANT GREASE. Use peak voltmeter Apply SUZUKI BOND “1104”.
  • Page 5 GENERAL INFORMATION CONTENTS WARNING/CAUTION/NOTE __________________________________ 1-1 GENERAL PRECAUTIONS __________________________________ 1-1 IDENTIFICATION NUMBER LOCATION ________________________ 1-3 FUEL AND OIL ____________________________________________ 1-3 GASOLINE RECOMMENDATION ..............ENGINE OIL ..................... ENGINE BREAK-IN ________________________________________ 1-4 PROPELLERS ____________________________________________ 1-5 SPECIFICATIONS _________________________________________ 1-6 SERVICE DATA____________________________________________ 1-8 TIGHTENING TORQUE _____________________________________ 1-15 SPECIAL TOOLS __________________________________________ 1-17 MATERIALS REQUIRED ____________________________________ 1-20...

  • Page 6: General Information

    1-1 GENERAL INFORMATION WARNING/CAUTION/NOTE Please read this manual and follow its instructions carefully. To emphasize special information, the sym- bol and the words WARNING, CAUTION and NOTE have special meanings. Pay special attention to the messages highlighted by these signal words. Indicates a potential hazard that could result in death or injury.
  • Page 7 GENERAL INFORMATION " • If parts replacement is necessary, replace the parts with Suzuki Genuine Parts or their equivalent. • When removing parts that are to be reused, keep them arranged in an orderly manner so that they may be reinstalled in the proper order and orientation.

  • Page 8: Identification Number Location

    . FUEL AND OIL GASOLINE RECOMMENDATION Suzuki highly recommends that you use alcohol - free un- leaded gasoline with a minimum pump octane rating of 87 (R+M / 2 method) or 91 (Research method). However, blends of unleaded gasoline and alcohol with equivalent octane con- tent may be used.

This manual is also suitable for:

Df40

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