Air Intake Components - Suzuki DF 40 Service Manual

Four stroke
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3-19
ENGINE CONTROL SYSTEM

AIR INTAKE COMPONENTS

Air, after entering through the silencer, passes through the throttle body and flows into the surge tank where
it is then distributed to the cylinder intake manifold.
Intake manifold pressure, monitored by the MAP sensor, is an indirect measure of the intake air amount.
When the throttle is fully closed, the main supply of intake manifold air necessary to sustain engine idle
passes through the by-pass air passage.
To maintain engine idle speed at specification, the ECM controlled IAC valve supplies a regulated amount of
additional air through the IAC (idle air control) passage.
Intake manifold
THROTTLE BODY
The throttle body assembly consists of the main bore, throttle
valve, air bypass / IAC passages, air by-pass adjustment screw
and CTP switch.
The throttle body adjusts the intake air amount with the throttle
valve which is connected to the throttle / linkage lever.
The CTP (closed throttle position) switch installed on the top
of throttle body informs of throttle valve position.
NOTE:
Do not try to adjust or remove any of the throttle body compo-
nent parts (CTP switch, throttle valve, throttle / linkage lever,
etc.).
These components have been factory adjusted to precise speci-
fications.
By-pass air
screw
(Surge tank)
Gas filter
MAP sensor
IAC passage
IAC valve
Throttle body
By-pass air
passage
(Plunger)
Through passage
in flywheel cover
AIR FLOW
Frame arrester
IAC valve silencer
Silencer

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