Suzuki DF 40 Service Manual page 300

Four stroke
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28
DF40/50 "K5" ('05) MODEL
BRUSH SPRING
Inspect brush spring for wear, damage or other abnormal condi-
tions,
Check the brush spring tension,
Replace if necessary,
Brush spring tension
Standard: 15 - 18 N (1.5 - 1.8 kg, 3.3 - 4.0 Ib)
SHIFT LEVER
Inspect shift lever for wear.
Replace if necessary.
PINION AND OVER-RUNNING CLUTCH
• Inspect pinion for wear, damage or other abnormal conditions,
Gheck that clutch locks up when turned in direction of drive
and rotates smoothly in reverse direction,
Replace if necessary,
• Inspect spline teeth for wear or other damage.
Inspect pinion for smooth movement.
Replace if necessary.
GEAR
• Inspect planetary gears and internal gear for wear, damage or
other abnormal conditions.
Replace if necessary.
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