Installation - Suzuki DF 40 Service Manual

INSTALLATION

Installation is reverse of removal with special attention to fol-
lowing steps.
(1) Align crankshaft timing mark
crankcase as shown in figure by turning crankshaft.
(2) Install dowel pin
Then turn the camshaft to position the dowel pin at the top,
as shown in figure.
Check that mark
aligns with timing mark
figure.
(3) Install timing chain by aligning blue plate of timing chain
and arrow on exhaust camshaft timing sprocket as shown
in figure.
Install timing chain by aligning yellow plate of timing chain
and crankshaft timing mark
(4) Bring blue plate of timing chain into alignment with arrow
mark on intake camshaft timing sprocket, then install intake
cam timing sprocket to intake camshaft.
Tighten sprocket bolts to specified torque.
Camshaft timing sprocket bolt :
NOTE:
Hold the camshaft by placing a wrench on the hexagon area of
the shaft.
with timing mark
in intake camshaft.
on exhaust camshaft timing sprocket
on cylinder head as shown in
as shown in figure.
10 N . m (1.0 kg-m, 7.2 lb.-ft.)
on
Blue plate
Arrow
mark
( )
POWER UNIT 6-18
Yellow plate