Gear Shift Part Reassembly - Husqvarna CR 125 2011 Workshop Manual

H06601
A Primary shaft
B Output shaft
c 5 gear pressing on 1 gear
th st
d 6 gear pressing on 2 gear
th nd
f Fully against the shaft
g 4 gear pressing on circlip
th
h 3 gear pressing on circlip
rd
i 2 gear fully against the shaft
nd
Workshop Manual Ed. 06-2011
ENGINE ASSEMBLY
CR 125 2011 - WR 125 2011

Gear shift part reassembly

Fit the original shim at the end of the output shaft. If the selector shaft or the
gear shafts are replaced, it will be necessary to determine the thickness of the
shims to be fitted in order to achieve the correct axial clearance.
Selector shaft and gear shafts axial clearance: 0.3÷0.4 mm (0.012÷.015 in.).
The Parts Office can supply shims having different thickness so as to achieve
correct axial clearance.
Fit the original shims if removed parts are to be reassembled.
Fit the primary and output shaft at the same time inside the right crankcase half
with the 1st - 4th gear fork of the output shaft already inside its seat.
For correct gearbox operation, check control dimensions shown in the fig-
ures.
H06599
A
c
d
H06600
B
f
g
h
i
H.6
A