Adjusting Handlebar Position; Checking Play In Gas Bowden Cable - KTM 525 XC ATV 2008 Owner's Manual

MAINTENANCE ON CHASSIS AND ENGINE

Adjusting handlebar position

Checking play in gas Bowden cable

x
Pull the instrument support off the handlebar and swing it to the side.
Info
Protect the vehicle and its attachments from damage by covering them.
Do not bend the cables and lines.
100100-10
Remove the four screws
forward and set it down.
Remove the nuts
Remove screws
Remove screws
Check parts for damage and wear. Replace damaged or worn parts.
Place the handlebar bridge
Mount and tighten screw
Specification
Screw, steering bridge
Mount and tighten screw
Specification
Screw, steering column, top
Mount and tighten screws
Specification
100099-10
Screw, steering bridge
Mount the handlebar support
new self-locking nuts
Specification
Nut, handlebar support
Position the handlebar and fix it with the handlebar clamps
screws .
Specification
Screw, handlebar clamp
Info
Make sure cables and wiring are positioned correctly.
Position the instrument support on the handlebar.
Move the handlebar to the straight-ahead position. Move the throttle lever back and
forth slightly to ascertain the play in the gas Bowden cable
Specification
Play in gas Bowden cable
» If the gas Bowden cable play does not meet specifications:
Adjust the play in the gas Bowden cable. (
600142-10
. Remove the handlebar clamps
and remove the handlebar support
and .
. Remove the handlebar bridge
onto the steering column in the desired position.
.
M8
.
M20x1,5
.
M8
in the desired position using the screws. Mount
and tighten.
M10
M8
3... 5 mm (0.12... 0.2 in)
, swing the handlebar
with the screws.
.
20 Nm
(14.8 lbf ft)
25 Nm
(18.4 lbf ft)
20 Nm
(14.8 lbf ft)
45 Nm
(33.2 lbf ft)
. Mount and tighten
20 Nm
(14.8 lbf ft)
.
P. 44)
43