Meritor MTC Series Maintenance Manual page 45

One-piece transfer case
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37. Install the shift cylinder cap using Loctite 242 threadlocker on the
threads. Torque to specifi cation. Figure 7.61.
Figure 7.61
38. Install the front drive engagement indicator switch pin such that
the rounded end of the pin is facing the shift shaft. Then install
the indicator switch using one copper washer. Figure 7.62.
NOTE: It may be necessary to use two washers for correct switch
operation.
Copper
Washer
Pin
Figure 7.62
Printed in USA
Shift
Cylinder Bolts
4018199a
Indicator
Switch
4018211a
39. Check for continuity across the sensor leads with a continuity
tester. The tester should indicate a closed circuit with air pressure
applied to the air shift cylinder. Figure 7.63.
Figure 7.63
40. Install the front output carrier with a new gasket onto the front
output shaft. Align the bearing oil drain with the bottom of the
case. Apply Loctite 272 threadlocker to the bolt threads and
torque to specifi cation. Figure 7.64.
Figure 7.64
Copyright Meritor, Inc., 2021
7
Assembly
4018291a
Oil
Drain
Front
Output
Carrier
4018292a
MM-2034 / Issued 02-21
Page 42

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