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5.
Turn the shaft over and install the clutch gear with the groove
down and the teeth up. Figure 7.5.
Figure 7.5
6.
Install the remaining parts onto the shaft in the order shown
below. Figure 7.6.
Figure 7.6
Printed in USA
4018239a
Bearing Cone
Direct Drive
Gear Assembly
Bearing Spacer
Bearing Cone
4018240a
Copyright Meritor, Inc., 2021
7.
Place the End Play Setup Tool (see page 58) onto the shaft and
install the rear bearing lock nut using the Bearing Lock Nut Socket
866-0687-002 on page 53. Tighten the lock nut to the torque
specifi ed in the "Torque Specifi cations" on page 50. Figure 7.7.
Figure 7.7
8.
Check the gear end play using a dial indicator. Clearance should
be 0.000-0.002" (0.0508mm) loose. If the end play is not within
the specifi ed limits, a bearing spacer of a different thickness will
need to be used. Figure 7.8.
LIFT
Figure 7.8
9.
Remove the bearing lock nut, spacer, and the End Play Setup Tool.
7
Assembly
Bearing Lock
Nut Wrench
Bearing
Lock Nut
Endplay
Setup Tool
4018241a
LIFT
4018242a
MM-2034 / Issued 02-21
Page 28
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