Skoda OCTAVIA 2004 Workshop Manual page 99

1.9-ltr. / 66 kw (tdi) engine fuel injection and glow plug system
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OCTAVIA
Reading measured value block
0.82 mg/H
-0.12 mg/H
Edition 09.03
S00.5111.55.20
Fuel Formation/Injection
13
0.49 mg/H
Preparing an auxiliary tool
-
Saw off an injection line (e.g. spare part line)
approx. 5 cm behind the nozzle union nut.
-
Hard solder an M6 bolt to the sawn off line.
-
Thoroughly clean the auxiliary tool, the in-
jection nozzle cannot be used if dirty!
K -
Tighten the union nut of the auxiliary tool on
the jammed nozzle and insert the extractor
MP 1-230 on the welded nut.
Note:
Store the auxiliary tool with dust protection for
future use.
Installing
Note:
Always replace the copper seal and O-ring be-
tween the cylinder head and injection nozzles.
-
Insert injection nozzles.
-
Pay attention to correct fitting of the bracket
in the cylinder head.
-
Insert clamp and tighten fixing screw.
Tightening torques:
Injection lines: 25 Nm
Banjo bolt for return line (cyl. 3): 10 Nm
Screw for clamp: 20 Nm
Testing
-
Connect vehicle system tester V.A.G 1552
and activate the function „Reading measured
value block“ ⇒ page 01-28.2.
K -
Reading measured value block, display group
013, engine in idle ⇒ page 01-47.
Specified value: -1.50 mg/H...+1.50 mg/H
(milligram per stroke)
-
If one or several specified values are out-
side the tolerance, interchange the injection
nozzles (except for the nozzle of cylinder 3).
23
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