Skoda OCTAVIA 2004 Workshop Manual page 94

1.9-ltr. / 66 kw (tdi) engine fuel injection and glow plug system
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23
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Fuel Formation / Fuel Injection
-
Connect the injection lines, fuel feed line and
electric cables.
K -
Fill the injection pump with clean diesel fuel
as follows:
-
-
-
-
Close the return-flow pipe.
-
Install top toothed belt guard, vacuum pump
and cylinder head cover.
-
Install air guide pipe from intercooler with
hose to the intake manifold.
-
Install connectors at intake manifold pres-
sure sender and intake manifold tempera-
ture sender.
-
Install right headlight ⇒ Electrical System;
Repair Group 94; Exterior Lights/Bulbs/
Switches.
-
Install top engine trim panel.
-
Install sound-absorbing pan and air guide
pipe between intercooler and turbocharger.
-
Dynamically test and set commencement of
injection ⇒ page 23-13.
Screw the connection fitting V.A.G 1318/
10 into the return flow opening of the in-
jection pump.
Connect the vacuum pump (e.g. V.A.G
1390) to the return-flow opening with a
transparent fuel line about 1 m long.
Operate the vacuum pump until fuel flows
out of the return-flow opening. Do not
draw fuel into the vacuum pump.
OCTAVIA
Edition 03.98
S00.5111.52.20

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