Cornelius ABS 2.0 Operator's Manual
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Cornelius ABS 2.0 Operator's Manual

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ABS 2.0
Operator's Manual
Release Date:
Publication Number: 621058590OPR
Revision Date: February 1, 2019
Revision: 4
Visit the Cornelius web site at www.cornelius.com for all your Literature needs.

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Summary of Contents for Cornelius ABS 2.0

  • Page 1 ABS 2.0 Operator’s Manual Release Date: Publication Number: 621058590OPR Revision Date: February 1, 2019 Revision: 4 Visit the Cornelius web site at www.cornelius.com for all your Literature needs.
  • Page 2 Commercial Warranty. Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal...

  • Page 3: Table Of Contents

    TABLE OF CONTENT Safety Instructions ............. . .1 Read and Follow All Safety Instructions .
  • Page 4 Dis-assemble Staging ........... 13 Clean Drip-Tray Area .

  • Page 5: Safety Instructions

    ABS 2.0 Operator’s Manual SAFETY INSTRUCTIONS EAD AND OLLOW AFETY NSTRUCTIONS Safety Overview • Read and follow ALL SAFETY INSTRUCTIONS in this manual and any warning/caution labels on the unit (decals, labels or laminated cards). • Read and understand ALL applicable OSHA (Occupational Safety and Health Administration) safety regulations before operating this unit.

  • Page 6: Safety Precautions

    ABS 2.0 Operator’s Manual IF THE SUPPLY CORD IS DAMAGED, IT MUST BE REPLACED BY THE MANUFACTURER, ITS SERVICE AGENT OR SIMILARLY QUALIFIED PERSONS IN ORDER TO AVOID A HAZARD. AFETY RECAUTIONS This unit has been specifically designed to provide protection against personal injury. To ensure continued...

  • Page 7: Introduction

    When a beverage is ordered from the P.O.S. register, the ABS 2.0 automatically drops a cup, fills it with ice and dispenses the correct amount and type of any syrup-based beverage. The finished drink is then moved by the conveyor to the pick-up sta- tion and the drink description is displayed on the touchscreen.

  • Page 8: Features

    ABS 2.0 Operator’s Manual EATURES Table 2. Product features Mounting type (leg/caster) 4 legs mounted UI interface type and size Two 7” touch screen display Number of flavors 8 brands Cup storage 6 cup dispenser Lid Storage 8 lid compartment...

  • Page 9: Unit Drawing

    ABS 2.0 Operator’s Manual UNIT DRAWING Figure 1. © 2019, Cornelius Inc. - 5 - Publication Number: 621058590OPR...

  • Page 10: Normal Operations

    ABS 2.0 Operator’s Manual NORMAL OPERATIONS & U OCATION OWER SAGE LOCATION OF UNIT Locate the dispenser so that the following requirements are satisfied: 1. Unit is not to be installed in an area where a water jet (power washer) is used.

  • Page 11: Preparing Unit For Use

    3. Turn ON the rocker switch on the unit to power it up. REPARING ICE FILLING ABS 2.0 comes with 2 types of ice maker adapters. The list of ice makers compatible with ice maker adapter PN 620059638 (Manitowoc/Scotsman) are below in Table 5 on page 7.

  • Page 12: Cup Loading/ Cup Change / Turret Setup Instructions

    ABS 2.0 Operator’s Manual CUP LOADING/ CUP CHANGE / TURRET SETUP INSTRUCTIONS Table 7. Action Step Select Menu as shown in Figure 3. or select cup refile Figure 3. If in menu page Select Cup Refill ICON as shown in Figure 4.
  • Page 13 ABS 2.0 Operator’s Manual Table 7. After selecting the cup size the screen with instruction message will pop up as shown in Figure 6. Open the turret door. Figure 6. Fill Cup’s in the cup holder. Spin Turret by hand for all other size.

  • Page 14: Operational Modes

    UTOMATIC PERATION Operation of the ABS 2.0 is restricted to employees and service personal that have been trained and certified in the proper operation, service and maintenance of the equipment. With the unit in automatic mode, the customer places an order at the Drive-Thru.

  • Page 15: Beverage Dispensed

    ABS 2.0 Operator’s Manual Beverage Dispensed The P.O.S sends the drink portion of the order to the ABS 2.0 where the information is interpreted and the drink is dispensed. If the drink requires a top-off, the initial portion will be dispensed. After a delay, the balance of the drink will be dispensed.

  • Page 16: Cleaning / Maintenance Procedures

    ABS 2.0 Operator’s Manual CLEANING / MAINTENANCE PROCEDURES WARNING: Disconnect power to the unit before servicing. Follow all lock out/tag out procedures established by the user. Verify all power is off to the unit before performing any work Failure to comply could result in serious injury, death or damage to the equipment.

  • Page 17: Staging Cleaning

    ABS 2.0 Operator’s Manual STAGING CLEANING Dis-assemble Staging 1. Unscrew the 3 thumb screws holding the screw in place as shown in Figure Figure 11. and remove the cover. Figure 11. 2. Remove the conveyor by lifting it up as shown in Figure Figure 12.

  • Page 18: Clean Drip-Tray Area

    ABS 2.0 Operator’s Manual Clean Drip-Tray Area 1. Make sure water deflector is properly installed, this will help prevent motor failures. (Order replacement if the deflector is missing) as shown in Figure Figure 14. Figure 14. Drain line 2. Pour warm (NOT HOT) water down the drip-tray drain.

  • Page 19: Clean Conveyor & Grille

    ABS 2.0 Operator’s Manual 4. Wipe down drip-tray and splash panel with a clean cloth to remove any soapy residue as shown in Figure Figure 17. Figure 17. 5. Spray Sanitizing Solution all around drip-tray and splash panel. Let air dry for 5 minutes.

  • Page 20: Re-Assemble Staging

    ABS 2.0 Operator’s Manual Re-assemble Staging 1. The cup rest must be installed with the oval rails up and the “Cup Positioning Bracket” must be at the rear of the drip tray as shown in Figure Fig- ure 20. NOTE: The cup positioning bracket,...

  • Page 21: Nozzle Cleaning

    ABS 2.0 Operator’s Manual NOZZLE CLEANING Dis-assemble Nozzle 1. Remove the valve nozzle by rotating clockwise direction as shown in Figure Figure 23. Figure 23. 2. Remove the diffuser by pulling it vertically down- ward as shown in Figure Figure 24.

  • Page 22: Clean Nozzle

    ABS 2.0 Operator’s Manual Clean Nozzle 1. Prepare bucket of Soap Solution. Figure 26. 2. Place outer nozzle housing, diffuser, and gasket in the soap solution. Let soak for a few minutes. Figure 27. 3. Rinse the nozzle components in lukewarm, clean water to remove soapy residue.

  • Page 23: Sanitize Nozzle

    ABS 2.0 Operator’s Manual Sanitize Nozzle 1. Spray sanitizer on the nozzle, diffuser, and gas- ket as shown in Figure Figure 28. Figure 28. 2. Wipe the nozzle and diffuser with a soft cloth as shown in Figure Figure 29.

  • Page 24: Re-Assemble Nozzle

    ABS 2.0 Operator’s Manual Re-assemble Nozzle 1. Re-install the diffuser gasket in the diffuser by aligning the key-slot of the diffuser gasket and the diffuser as shown in Figure Figure 31. NOTE: Ensure gasket is seated properly and the correct side is facing upwards.

  • Page 25: Weekly Cleaning

    ABS 2.0 Operator’s Manual EEKLY LEANING Required Tools • Soap Solution • Clean Cloth • McD Stainless Steel Cleaner Lid Storage Cleaning Dis-assemble Lid Storage 1. Empty all lids from the lid dispenser. 2. Remove the lid separator from the dispenser by lift- ing up slightly and pulling out as shown in Figure Figure 34.

  • Page 26: Re-Assemble Lid Storage

    ABS 2.0 Operator’s Manual 5. Wipe dirt and dust from lid separator with Soap Solution and wipe dry with a soft, sanitized cloth. 6. Apply McD Stainless Steel Cleaner dressing to lid separator and wipe dry with a paper towel.

  • Page 27: Cleaning Of Exterior Surfaces

    ABS 2.0 Operator’s Manual CLEANING OF EXTERIOR SURFACES Follow the below procedure to clean all the exterior surface that includes, splash panel, UI screen, exterior panels, turret door and inside surface, etc. 1. Wipe dirt and dust from all exterior surfaces with Soap Solution and wipe dry with a soft, sanitized cloth.
  • Page 28 ABS 2.0 Operator’s Manual 4. Clean and wipe turret wall surface as shown in Fig- ure Figure 42. Figure 42. 5. Clean and wipe lower exterior panels below drip-tray. Publication Number: 621058590OPR - 24 - © 2019, Cornelius Inc.

  • Page 29: Monthly Cleaning

    ABS 2.0 Operator’s Manual ONTHLY LEANING Using a long handled nylon bristle brush, clean the interior of the cold plate with warm, soapy solution. The cold plate is to be cleaned by reaching through the ice opening into the hopper bottom with the long handle brush. Be certain to clean the entire surface area of the cold plate including all the corners.

  • Page 30: Prepare To Clean Hopper

    ABS 2.0 Operator’s Manual 2. Locate the CIP access door on the lower right hand side of the unit and pull the 2 CIP hoses out as shown in Figure Figure 45. Figure 45. Prepare to Clean Hopper 1. Put strainer hose in bucket of soap solution. Make sure it reaches the bottom as shown in Figure Fig- ure 46.

  • Page 31: Prepare To Rinse Hopper

    ABS 2.0 Operator’s Manual Prepare to Rinse Hopper 1. Put strainer hose in bucket of clean potable water. Make sure it reaches the bottom as shown in Figure Figure 48. Figure 48. 2. Open manual ice fill door and put the spray hose inside the hopper.

  • Page 32: Sanitize Hopper

    ABS 2.0 Operator’s Manual 2. Open manual ice fill door and put the spray hose inside the hopper. Make sure the valve is closed (handle perpendicular to valve) as shown in Figure Figure 51. Figure 51. Sanitize Hopper 1. When ready press *START CIP PUMP* button, open spray valve with a 90° turn and begin spraying all around hopper and hard to reach corners.

  • Page 33: Ice Chute Cleaning (Weekly Or Daily Cleaning Also)

    ABS 2.0 Operator’s Manual ICE CHUTE CLEANING (WEEKLY OR DAILY CLEANING ALSO) The ice chute needs to be cleaned monthly to remove mold/mildew buildup. NOTE: The ice chute has a built-in safety feature. When the ice chute cover is removed, the unit is disabled.

  • Page 34: Product Line Cleaning

    ABS 2.0 Operator’s Manual Product Line Cleaning Dis-assemble Product Line 1. Remove all of the quick disconnects from all of the BIB containers as shown in Figure Figure 57. Figure 57. Prepare Cleaning Solutions 1. Using a plastic pail, prepare approximately five (5) gallons of soap solution as shown in on Page 30Figure Figure 58.
  • Page 35 ABS 2.0 Operator’s Manual 2. Press the menu button in upper left as shown inFig- ure Figure 60. Figure 60. 3. Enter technician mode. Enter “9876” for the pass- word as shown in Figure Figure 61. Figure 61. © 2019, Cornelius Inc.
  • Page 36 ABS 2.0 Operator’s Manual 4. Enter “Unit Setup.” Select “Syrup Valve Purging.” As shown in Figure Figure 62. Figure 62. 5. Press the brand button to open the valve. Press the button again to close the valve as shown in Figure Figure 63.

  • Page 37: Quarterly Cleaning (Only For Pre-Chiller Units)

    ABS 2.0 Operator’s Manual UARTERLY LEANING NLY FOR CHILLER NITS Tools Required • Phillips Head Screw Driver Condenser Filter Cleaning 1. Remove lower front panel by removing screws and lifting up with the handle. 2. Turn power supply off via the Pre-Chiller power switch.

  • Page 38: Schematics

    ABS 2.0 Operator’s Manual SCHEMATICS LUMBING IAGRAM AIR/CO2 FILTER & REGULATOR UNIT 560000391 52PSI PICKER POSITIONS 2A OFF 2B ON 3B ON MIDDLE: 2A ON 2B OFF 3B ON DOWN: 2A ON 2B OFF 3B OFF DRAIN GRPR A GRPR B...

  • Page 39: Troubleshooting

    ABS 2.0 Operator’s Manual TROUBLESHOOTING ECHANICAL SSUES Table 8 Message Explanation Correction Remove all cups from the conveyor Cup(s) is jammed in the conveyor at cup holders at the Extract Position the cup extraction position and the before pressing the ENTER button.

  • Page 40: Beverage / Ice Related Issues

    ABS 2.0 Operator’s Manual EVERAGE CE RELATED SSUES Table 9 Message Explanation Correction A. Ice Chute not installed correctly. Reinstall Ice Chute. B. Bad solenoid valve. Call for service. C. Plugged orifice. NO ICE DISPENSE Call for service. D. No / Low CO Call for service.

  • Page 41: Pos Related Issues

    Make sure that the order in which the brands and size are the same in brand ABS UNIT IS Setup and size Setup in the Drink dispenser as it is on the ABS 2.0 System. DISPENSING THE Coca-Cola will provide the brand Position Guide for POS programming.
  • Page 42 ABS 2.0 Operator’s Manual Publication Number: 621058590OPR - 38 - © 2019, Cornelius Inc.
  • Page 44 Cornelius Inc. www.cornelius.com...

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