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Full-Round
Hazard Alert Messages
Read and observe all hazard alert messages in this publication.
DANGER
Park the vehicle on a level surface. Block the wheels to prevent
the vehicle from moving. Support the vehicle with safety stands.
NEVER work under a vehicle supported only by jacks. Jacks can
slip and fall over. Failure to use a jack stand can result in serious
personal injury and damage to components.
DANGER
Only service a driveline when the engine is OFF. A rotating
driveline can cause serious personal injury.
WARNING
To prevent eye injury, always wear eye protection when
performing vehicle maintenance or service.
Removal
Driveline
1.
Park the vehicle on a level surface. Block the wheels to keep
the vehicle from moving. Raise the vehicle so that the area
you will service is off the ground. Support the vehicle with
safety stands.
2.
Loosen and remove the capscrews from the end yoke bearing
cups.
3.
Remove the fi rst bearing cup. If necessary, use a bearing
puller to remove the bearing cup from the yoke bore.
Figure 6.1.
Fig. 6.1
4.
Remove the second bearing cup. Figure 6.2.
(16579)
Printed in USA
UNIVERSAL
JOINT
PULLER
TIGER TOOL
NUMBER
10102
BUSHING
4001893a
Copyright Meritor, Inc., 2021
Fig. 6.2
NOTE: Support the driveline when you remove it from the end yoke.
5.
Slide the yoke to one side until you can work a trunnion free
from the yoke bore.
6.
Slide the yoke in the OPPOSITE direction while removing the
universal joint from the end yoke.
7.
Repeat Step 2 to Step 6 to separate the slip yoke end of the
driveline.
Universal Joint
1.
Loosen and remove the capscrews from the two remaining
bearing cups on the yoke end of the driveline.
2.
Remove the bearing cups. If necessary, use a commercial
bearing puller to remove the bearing cups from the yoke
bores.
3.
Work the trunnions free of the yoke bores. Remove the
universal joint cross from the weld yoke.
4.
Repeat Step 1 to Step 3 to remove the universal joint cross
from the slip yoke.
Disassembly
Slip Yoke
1.
Use a brass or copper hammer and a drift to tap the shroud
off the slip seal.
2.
Use a screwdriver to pry the seal out of the groove in the slip
yoke. Figure 6.3.
6
Full-Round
4001839a
MM-96147 / Revised 03-21
Page 43
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