Table of Contents
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Table of Contents
Section 1: Safety Information .............................................. 5
Before You Begin Service Procedures ................................... 5
Hazard Alert Messages and Symbols .................................... 5
Section 2: Driveline .............................................................. 6
Standard Driveline ............................................................... 6
Two- and Three-Piece Driveline ............................................ 7
Section 3: Introduction ......................................................... 9
Description ......................................................................... 9
Section 4: Inspection.......................................................... 11
Driveline ........................................................................... 11
End Yokes or Flanges ........................................................ 11
Universal Joints ................................................................ 12
Center Bearings ................................................................ 13
Slip Yoke .......................................................................... 14
Permalube™ Drivelines .................................................... 15
Section 5: RPL Series Permalube ...................................... 18
RPL10 and RPL14 Series Permalube Procedures ................ 18
Removal ........................................................................... 18
Disassembly ..................................................................... 19
Assembly ......................................................................... 20
Installation ........................................................................ 21
Removal ........................................................................... 24
Disassembly ..................................................................... 26
Assembly ......................................................................... 27
Installation ........................................................................ 29
RPL35 and RPL35SD Series Permalube Procedures ............ 33
Removal ........................................................................... 34
Assembly ......................................................................... 37
Installation ........................................................................ 39
Section 6: Full-Round ......................................................... 43
Removal ........................................................................... 43
Disassembly ..................................................................... 43
Installation ........................................................................ 44
Lubrication ....................................................................... 46
Section 7: Wing-Style Permalube ...................................... 48
Removal ........................................................................... 48
Installation ........................................................................ 48
Lubrication ....................................................................... 49
(16579)
Printed in USA
Section 8: Easy Service ...................................................... 50
Removal ........................................................................... 50
Disassembly ..................................................................... 50
Assembly ......................................................................... 51
Installation ........................................................................ 52
Lubrication ....................................................................... 53
Section 9: 155R Series Slip Drive Shaft Assembly ............ 54
Removal ........................................................................... 54
Disassembly ..................................................................... 55
Assembly ......................................................................... 55
Installation ........................................................................ 57
Lubrication ....................................................................... 59
Center Bearings on Meritor Drivelines ................................. 60
Removal ........................................................................... 61
Disassembly ..................................................................... 61
Installation ........................................................................ 64
Coupling Shaft .................................................................. 64
Section 11: Lubrication ...................................................... 66
Maintenance ..................................................................... 66
Driveline Inspection ........................................................... 66
Section 13: Troubleshooting .............................................. 70
Special Tools ..................................................................... 70
Troubleshooting ................................................................ 70
Special Tools ..................................................................... 76
Overview .......................................................................... 76
Data Gathering Worksheet ................................................. 76
Measure ........................................................................... 79
Adjustment ....................................................................... 82
Driveline Angle Analysis Program ....................................... 83
Measuring and Recording Driveline Angles: Plan View ......... 85
Section 15: Driveline Balance Weight................................ 88
Section 16: Special Tools ................................................... 89
Section 17: Glossary .......................................................... 95
Section 18: Appendix ........................................................ 96
Copyright Meritor, Inc., 2021
Table of Contents
MM-96147 / Revised 03-21
Page 3
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Table of Contents
