Seat Filler Panel Replacement; Rear Body Panel Replacement - Cushman HAULER 1200 Repair Manual

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Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
rear fender (Figure 9). Remove the hardware (28) from
five clips that secure the side panel to the front panel and
rear fender. Retain hardware for later installation.
Drill out the rivets (25) securing side panel to the frame.
Remove bolt (29) and nut (30) securing seat support
panel (27) to the frame.
Remove side panel (22) from vehicle. Install side panel
(22) in the reverse order of removal.
Tighten the nuts (30) to the torque value specified below..
Item
30
28
27
30
29
Front of Vehicle
Figure 9 Side Panel

Seat Filler Panel Replacement

Tool List
Drill .............................................................................. 1
Drill Bit ......................................................................... 1
Pop Rivet Tool ............................................................. 1
Remove screws (33) securing seat filler panel (31) to side
panel (22) (Figure 10).
Remove seat filler panel (31).
Install seat filler in reverse order of removal.
Tighten the screws (33) to the torque value specified
below.
Item
33
653045
Torque Specification
14 - 18 ft. lbs. (19 - 24 Nm)
24
25
22
15
Quantity
Torque Specification
13 - 18 in. lbs. (1.5 - 2 Nm)
Repair and Service Manual
Front of Vehicle
26

Rear Body Panel Replacement

Tool List
Socket, 7/16"................................................................1
Ratchet ........................................................................1
Wrench, 7/16" ..............................................................1
Remove two rivets (37) from each side securing the rear
body panel (40) to the rear fenders (35, 36) on each side
(Figure 11).
Remove two ratchet fasteners (41) securing the rear body
panel (40) to the frame. Retain the ratchet fasteners (41)
for installation.
Remove the rear body panel (40) from vehicle.
Install rear body panel (40) in the reverse order of
removal using new rivets (37).
35
Figure 11 Rear Body Panel Replacement
33
31
22
Figure 10 Seat Filler Panel
Front of Vehicle
37
BODY
B
Quantity
40
41
17

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