Axle Shaft Replacement - Cushman HAULER 1200 Repair Manual

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Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
Use care to decrease the risk of
damage to the inner surface of axle
tube at the sealing area.
5.
Replace the seal by lightly tapping around the cir-
cumference with a plastic faced hammer.
Tighten bolts (4) to the torque value specified below.
Item
Torque Specification
4
26 - 31
4
A
Seal
Puller
Fig. 6 Removing/Installing Seal

Axle Shaft Replacement

1.
Carefully insert the axle shaft and bearing through
the oil seal.
2.
Rotate the shaft until the spline engages with the dif-
ferential side gears. Install the outer snap ring.
3.
Coat the outboard spline of the axle with an anti-
seize compound. Install the brake hub and drum,
thrust washer, nut and new cotter pin (Ref. Fig. 7).
653045
ft.lbs. (34 - 42 Nm)
1
3
2
5
2
A
It is not necessary to
remove brake assembly
for shaft/seal removal
Repair and Service Manual
NOTICE: Tighten the castellated axle nut to 70 ft.
lbs. (95 Nm) torque minimum. Continue to tighten
until the slot in the nut aligns with the cotter pin
hole.
4.
Tighten the axle nut to the torque value specified
below.
Item
Torque Specification
70
Axle Nut
Lock
Cotter
Spline
Washer
Pin
Axle
Nut
Fig. 7 Cut Away of Outer Bearing and Brake Drum
REAR AXLE
ft.lbs. (95 Nm) minimum
Thrust
Washer
Bearing
Brake
Outer
Drum
Snap Ring
B
101

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