Cushman HAULER 1200 Repair Manual page 8

Table of Contents

TABLE OF CONTENTS

Lifting Front of Vehicle ..........................................................................................9

Lifting Rear of Vehicle ...........................................................................................9

Lowering Vehicle .................................................................................................10

BODY

GENERAL........................................................................................................................ 13

BODY COMPONENT REPLACEMENT .......................................................................... 13

Front Body Components .....................................................................................14

Instrument Panel Replacement ...........................................................................14

Brush Guard Replacement .................................................................................15

Cowl Replacement ..............................................................................................15

Front Bumper Replacement ................................................................................16

Rocker Panel Replacement ................................................................................16

Side Panel Replacement ....................................................................................16

Seat Filler Panel Replacement ...........................................................................17

Rear Body Panel Replacement ...........................................................................17

Rear Fender Replacement ..................................................................................18

PAINTING ........................................................................................................................ 18

Minor Scratches ..................................................................................................18

Larger Scratches .................................................................................................18

Complete Panel Repair .......................................................................................19

TRUCK BED

TRUCK BED REMOVAL.................................................................................................. 22

SPEED CONTROL

SYSTEM OPERATION .................................................................................................... 25

Pedal Box Operation ...........................................................................................25

Governor Operation ............................................................................................25

FAULT TESTING ............................................................................................................. 26

SPEED CONTROL .......................................................................................................... 26

Accelerator Cable Removal at Governor ............................................................26

Accelerator Cable Removal at Pedal Box ...........................................................26

Accelerator Cable Installation .............................................................................27

Accelerator Cable Adjustment ............................................................................27

Throttle Rod Removal .........................................................................................27

Throttle Rod Adjustment .....................................................................................27

Repair and Service Manual

653045

Table of Contents