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Cushman Haulster 84065 Parts & Maintenance Manual

With four post rops
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Parts & Maintenance
Manual
Cushman
With Four Post ROPS
84065 – Kubota
84070 – Suzuki
84071 – Suzuki
84072 – Suzuki
If incorrectly used, this machine can cause severe injury. Those who use
and maintain this machine should be trained in its proper use, warned of its
dangers and should read the entire manual before attempting to set up,
operate, adjust, or service the machine.
GB
®
Haulster
®
D1105-E3B Diesel Engine, MT
®
K6 Gas Engine, MT
®
K6 Gas Engine, AT
®
K6 Gas Engine, RV and Utility
WARNING
By Jacobsen
™
4241726-Rev A
5
6
9
1 1
1 6
1 3
1 5
7
8
1 8
1 7
1 - I N C L U D E S I T E M S 3 - 1 6
1 9
3
1 0
4
When Performance Matters.
™

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Summary of Contents for Cushman Haulster 84065

  • Page 1 1 - I N C L U D E S I T E M S 3 - 1 6 By Jacobsen Parts & Maintenance Manual ® ™ Cushman Haulster With Four Post ROPS ® 84065 – Kubota D1105-E3B Diesel Engine, MT ®...

  • Page 2: Model

    If additional information is needed contact your Cushman Dealer. Suggested Stocking Guide To Keep your equipment fully operational and productive Cushman suggests you maintain a stock of the more commonly used maintenance items. We have also included part numbers for additional support materials and training aids.

  • Page 3: Table Of Contents

    Table of Contents Safety 5.11 Charging Battery ........20 Operating Safety ........4 5.12 Fuel ............21 Important Safety Notes ......5 5.13 Fuel System ..........21 Vehicle Identification Numbers 5.14 Tire Pressure ..........21 Vehicle Identification Number ....6 5.15 Tire Removal and Installation ....22 Engine Identification Numbers ....

  • Page 4: Safety

    21. To prevent tipping or loss of control do not start or stop the job. Only use accessories and attachments suddenly on slopes. Reduce speed when making approved by Cushman. sharp turns. Use caution when changing directions. Stay alert for holes in the terrain and other hidden 22.

  • Page 5: Important Safety Notes

    Adjustments and maintenance should always be performed by a qualified technician. If additional information or service is needed contact your Authorized Cushman Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service.

  • Page 6: Vehicle Identification Numbers

    VEHICLE IDENTIFICATION NUMBERS VEHICLE IDENTIFICATION NUMBERS VEHICLE IDENTIFICATION NUMBER__________________________________________ The Vehicle Identification Number (VIN), consisting of the model number, date code, and serial number, are all printed on the Nameplate/Identification Decal attached to CHARLOTTE, NC, USA the cross member under the dash. 1 800 848 1636 Jacobsen.com The serial number is also stamped on the cross member.

  • Page 7: Specifications

    SPECIFICATIONS SPECIFICATIONS PRODUCT IDENTIFICATION _________________________________________________ 84065 ......Haulster, liquid cooled diesel 84071......Haulster, liquid cooled gas engine, engine, 4 speed manual 3 speed automatic transmission, transmission, single speed single speed differential, and four differential, and four post ROPS. post ROPS. 84070 ......

  • Page 8: Vehicle

    SPECIFICATIONS VEHICLE _________________________________________________________________ Tires: Brake Fluid ....DOT 3 Front and Rear..20.5 x 8 - 10 USA Trail Parking Brake ....Integral to rear drum, hand lever Tire Pressure: actuated Front and Rear..50 psi (3.44 BAR) Steering ......Front wheel power steering Battery: Vehicle Rated Capactiy ..

  • Page 9: Accessories & Support Literature

    Contact your area Cushman Dealer for a complete listing of accessories and attachments. CAUTION Use of other than Cushman authorized parts, excluding emission related components defined in the Emission Warranty, and accessories may cause personal injury or damage to the equipment.

  • Page 10: Adjustments

    If proper adjustment cannot be made, contact an authorized Cushman Dealer. ENGINE ACCESS__________________________________________________________ Never remove or install the engine cover while the engine is running. The engine cover is a machinery guard and its removal exposes you to moving parts.

  • Page 11: Front Cowl Access

    ADJUSTMENTS FRONT COWL ACCESS_____________________________________________________ The front cowl opens to gain access to two access panels, fuse panel, horn, and master cylinder reservoir. Pull Lever To open the front cowl locate the release lever at the To Release Cowl Latc h upper left corner of front clip near the left side headlight.

  • Page 12: Diesel Alternator Belt

    ADJUSTMENTS DIESEL ALTERNATOR BELT ________________________________________________ Inspect and adjust new belt after first 24-48 hours of operation. Adjust every 200 hours thereafter. Adjust alternator pulley so belt deflects 1/4 to 1/2 in. (6 to 12 mm) with a 20 lb. push at midpoint between water pump and alternator pulleys.

  • Page 13: Parking Brake Cable

    ADJUSTMENTS PARKING BRAKE CABLE ___________________________________________________ 1. Remove the engine cover. Put chocks in front of and behind at least two wheels at opposite corners of vehicle. 2. Engage parking brake. If handle is at an angle greater than 45° to the panel adjustment is required. 3.

  • Page 14: Torque Specification

    All torque values included in these charts are approximate and are for reference only. Use of these torque values is at your sole risk. Cushman is not responsible for any loss, claim, or damage arising from the use of these charts.

  • Page 15: Maintenance

    Proper maintenance will prolong the engine’s life and avoid premature overhaul. During the break-in period Cushman recommends the following: 1. During the first 50 hours of operation a new engine should be allowed to reach an operating temperature of at least 140°F (60°C) prior to operation at full load.

  • Page 16: Engine Oil

    MAINTENANCE ENGINE OIL ______________________________________________________________ Check the engine oil at the start of each day before starting the engine. To check the engine oil remove the dipstick and wipe it Oil Level Must with a clean rag. Reinsert the dipstick until it contacts the Be Between Marks Engine Dipstick oil tube, remove the dipstick and read the oil level.

  • Page 17: Power Steering Reservoir

    MAINTENANCE POWER STEERING RESERVOIR _____________________________________________ When checking the fluid level before the engine has been warmed up the level should be at the COLD mark on the WARNING dipstick. After the engine has been warmed up and the fluid is warm the level should be between the COLD and Before servicing or doing any maintenance work ®...

  • Page 18: Cooling System

    6. If you have to add coolant more than once a month, negative battery cable or removing the fan fuse. or add more than one quart at a time, have a authorized Cushman Dealer check the cooling NEVER add straight antifreeze to the radiator. Mix equal system.

  • Page 19: Air Filter

    MAINTENANCE AIR FILTER _______________________________________________________________ Do not remove the element for inspection or cleaning. 6. Carefully clean the inside of the filter housing Unnecessary removal of the filter increases the risk of without allowing dust into the air intake. injecting dust or other impurities into the engine. 7.

  • Page 20: Battery

    MAINTENANCE 5.10 BATTERY ________________________________________________________________ Make absolutely certain the ignition switch is OFF and 1. When installing the battery, always assemble the Positive (RED) (+) battery cable first and the the key has been removed before servicing the battery. Negative (BLACK) (-) battery cable last. CAUTION 2.

  • Page 21: Fuel

    MAINTENANCE 5.12 FUEL ____________________________________________________________________ Handle fuel with care— it is flammable and highly 4. Check fuel lines and clamps every 50 hours. explosive under certain conditions. Use an approved Replace fuel lines and clamps at the first sign of container. The spout must fit inside the fuel filler neck. damage.

  • Page 22: Tire Removal And Installation

    MAINTENANCE 5.15 TIRE REMOVAL AND INSTALLATION _________________________________________ Removal: CAUTION 1. Park the vehicle on a flat and level surface. Apply parking brake, turn the ignition switch to the OFF Unless you have the proper training, tools, and position, and shift transmission to 1st gear or Park. experience DO NOT attempt to mount a tire on a rim.

  • Page 23: Towing The Vehicle

    MAINTENANCE 5.17 TOWING THE VEHICLE _____________________________________________________ 4. Slowly drive towing vehicle forward until tow-line is pulled tight. WARNING 5. While towing, try to keep the tow-line taut at all To prevent injury or vehicle damage the following times. Be careful going down inclines and turning guidelines should always be followed: corners.

  • Page 24: Hydraulic Brakes

    MAINTENANCE 5.19 HYDRAULIC BRAKES ______________________________________________________ 4. Repeat Step 3 for each brake. WARNING 5. Most communities have a disposal system for DOT 3 brake fluid. Please dispose of fluids properly. Improper maintenance of the brake system may result in loss of vehicle control by the operator. Losing control of the vehicle due to brake loss may cause injury to the operator or bystanders and vehicle Brake Fluid...

  • Page 25: Differential Fluid

    MAINTENANCE 5.20 DIFFERENTIAL FLUID ______________________________________________________ The differential fluid should be checked every 100 hours or 3 months. Fluid should be changed after the first 100 hours and every 600 hours (or yearly) thereafter. Differential Fluid Capacity ..3 qts (2.84 l) Level Check And Fluid Type.......

  • Page 26: Gas Engine Manual Transmission

    MAINTENANCE 5.22 GAS ENGINE MANUAL TRANSMISSION _______________________________________ The transmission fluid should be checked every 100 Fill transmission with gear lube until fluid begins to leak hours or 3 months. Fluid should be changed every 600 from hole. Apply pipe thread sealant and install filler plug. hours (or yearly).

  • Page 27: Electrical System

    If the Interlock does not function properly and the 20 A & Engine Coils problem cannot be corrected contact an authorized 25 A Radiator Cushman Dealer. Power Port 15 A Keep the wire harness and all individual wires away 15 A ECU, Main Relay, from moving parts to prevent damage.

  • Page 28: Headlight Replacement

    The headlight is a sealed unit dispose of old bulb. and can only be replaced as a complete unit. 6. Install new headlight in reverse order of removal. Description....bulb type Cushman Part No. Headlight....H6545 837303 1. Disconnect the Negative (BLACK) battery cable. Headlight Bezel 2.

  • Page 29: Efi Diagnostic Check

    1. Use compressed air to clean engine and radiator fins. A special blow gun is available through Cushman Dealer. 2. Use only fresh water for cleaning your equipment. Note: Use of salt water or affluent water has been known to encourage rust and corrosion of metal parts resulting in premature deterioration or failure.

  • Page 30: Storage

    MAINTENANCE 5.30 STORAGE________________________________________________________________ General After Storage 1. Wash the vehicle thoroughly and lubricate. Repair 1. Check and reinstall battery. and paint damaged or exposed metal. 2. Check or service fuel filter and air cleaner. 2. Inspect the vehicle, tighten all hardware, replace 3.

  • Page 31: Troubleshooting

    TROUBLESHOOTING GENERAL ________________________________________________________________ The troubleshooting chart below lists basic problems that detailed information regarding the electrical system may occur during startup and operation. For more contact your area Cushman Dealer. Symptoms Possible Causes Action Engine will not start. 1. Clutch pedal not depressed.

  • Page 32: Maintenance & Lubrication Charts

    MAINTENANCE & LUBRICATION CHARTS MAINTENANCE & LUBRICATION CHARTS GENERAL________________________________________________________________ 2. Lubricate with grease that meets or exceeds NLGI Grade 2 LB specifications. Apply grease with a WARNING manual grease gun and fill slowly until grease begins to seep out. Do not use compressed air guns. Before you clean, adjust, or repair this equipment disengage all drives, lower implements to the ground, 3.

  • Page 33: Maintenance Charts

    MAINTENANCE & LUBRICATION CHARTS MAINTENANCE CHARTS ___________________________________________________ Recommended Service and Lubrication Intervals Every Every Every Every Every First Lubricant Daily Hours or Hours or Hours or Hours or Hours or 12 Section Type Hours 2 Months 3 Months 6 Months 9 Months Months Air Filter...

  • Page 34: Common Replacement Parts

    MAINTENANCE & LUBRICATION CHARTS Notes: Lubricants and Fluids Indicates initial service for new machines. Manual grease gun with NLGI Grade 2 (Service ** Depending on operating conditions engine oil, oil Class LB) filter filter require more frequent Engine Oil - See Section 5.3 replacement.

  • Page 35: Notes

    NOTES NOTES...

  • Page 36: Parts Catalog

    Transportation 4. Order by the quantity desired, the part number and charges must be prepaid. description of the part as given in the parts list. Use of other than Cushman authorized parts will void the warranty.

  • Page 37: Table Of Contents

    PARTS CATALOG TABLE OF CONTENTS______________________________________________________ 1.1 ..Front Body ............38 2.1 ..Engine Cover............. 40 3.1 ..Upper ROPS ............42 4.1 ..Upper ROPS ............44 5.1 ..Throttle Control ..........46 6.1 ..Parking Brake ............ 48 7.1 ..

  • Page 38: Front Body

    HAULSTER Serial No. All 1.1 Front Body ® CUSHMAN Co m p a ny HAULSTER ® HAULSTER ® 30 / 31...
  • Page 39 Lockwasher, 1/4 in. Shakeproof 2703158 Decal, Fuses Diesel Engine 4250850 Decal, Fuses Gas Engine 473142 Cable Tie, 15-1/2 in. 844430 Decal, Cushman 844428 Decal, Left Side Turf Haulster 844429 Decal, RIght Side Turf Haulster 38541 Tube, Clear Document 38061A Cap, Vinyl 840508...

  • Page 40: Engine Cover

    HAULSTER Serial No. All 2.1 Engine Cover Engine Cover Lock VEHICLE EMISION CONTROL INFORMATION DATE OF MANU.: LOCATED ON FRAME ENGINE FAMILY: 8JB5X.660AAA DISPLACEMENT: 660 cc MAX. BRAKE PWR.: 25kW EMISSION CONTROL SYSTEM (or ECS): TWC, SFI, HO2S TUNE UP SPECIFICATIONS (SEE PARTS MANUAL & MAINTENANCE MANUALFOR MORE DETAILS) IDLE SPEED (IN NEUTRAL): 950 ±50 RPM AT NORMAL OPERATING TEMPERATURE) SPARK PLUG GAP: .032”-.035”...
  • Page 41 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes 306328 Cotter Pin, 3/32 x 3/4 in. 308090 Washer, 1/4 450452 Nut, M6-1 Hex Flange 450453 Nut, M8-1.25 Hex Flange Decal, Emmissions Gas Vehicles 893541 Handhold, Right Side 450541 Screw, M6-1 x 16 mm Pan Head 452388 Screw, M8-1.25 x 20 mm Hex Flange 302288...

  • Page 42: Upper Rops

    HAULSTER Serial No. All 3.1 Upper ROPS WARNING This structure's proctective capability may be impaired by structural damage, overturn, or alteration. If any of these conditions occur, this structure must be replaced. WARNING Use seat belt Engine Cover Control Console...
  • Page 43 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes 4205580 Four Post ROPS • Decal, ROPS Warning • Screw, M10-1.25 x 20 mm Hex 800547 Head 452410 • Screw, M12-1.75 x 30 mm Flange 450455 • Nut, M12-1.75 Hex Flange 4140269 •...

  • Page 44: Upper Rops

    WARNING PART NUMBER: 893146 Meets SAE: J1040 MAY94 Only to be used on Cushman truck models The protection offered by this ROPS will be impaired if it has with matching lower structure been subjected to any modification or structural damage.
  • Page 45 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes 4184320 Upper ROPS 4175340 • Decal, Warning and ROPS Cert. 844988 Foam, 1/2 in. Perforated ROPS 452411 Screw, M12-1.75 x 40 mm Flange 450455 Nut, M12-1.75 Hex Flange 4140269 Seat Belt Assembly •...

  • Page 46: Throttle Control

    HAULSTER Serial No. All 5.1 Throttle Control WARNING Failure to follow this warning can cause severe personal injury or death. This vehicle is designed and constructed for OFF-ROAD USE ONLY. Do not use this vehicle on any public roadway where automobiles or other motor vehicles are present.
  • Page 47 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes 841663 Panel, Floor Access 800943 Screw, #10-14 x 5/8 in. Self Tapping 894159 Pedal, Throttle 524633 Bolt, 5/16-18 x 1 in. Shoulder 524643 Bearing, Split 548911 Nut, 5/16-18 Flange 2703257.7 Bracket, Foot Throttle 452378 Screw, M6-1 x 20 mm Flange 450452...

  • Page 48: Parking Brake

    HAULSTER Serial No. All 6.1 Parking Brake...
  • Page 49 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes 4202860 Lever, Parking Brake 845134 Bracket, Parking Brake Lever 452388 Screw, M8-1.25 x 20 mm Flange 452391 Screw, M8-1.25 x 40 mm Flange 450453 Nut, M8-1.25 Flange 845133 Cable, Parking Brake 450377 Nut, M6-1 Staytite 827182 Pulley, 3 in.

  • Page 50: Brake Pedal

    HAULSTER Serial No. All 7.1 Brake Pedal Route both hoses through opening in front clip Lower ROPS Pedal Mounting View Rotated 90 Degrees for Clarity Route front brake tube through opening in front clip Route rear brake Left Frame Rail tube under floor access panel Tube Routing...
  • Page 51 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes 2701737.7 Bracket, Master Cylinder 892921 Pedal, Brake 840726 Bearing, Brake Pivot 840725 Tube, Brake Pivot 842935 Tab, Locking 452388 Screw, M8-1.25 x 20 mm Flange 450453 Nut, M8-1.25 Flange 895113 Master Cylinder 800930 Screw, M8-1.25 x 16 mm Flange 894167...

  • Page 52: Clutch Pedal Linkage

    HAULSTER Serial No. 84065 All 8.1 Clutch Pedal Linkage Serial No. 84070 All Serial No. 84072 All Lower ROPS Diesel Units Cable Routing View Rotated 90 Degrees for Clarity View Rotated 90 Degrees for Clarity Gas Units Diesel Units...
  • Page 53 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes 892933 Pedal, Clutch 840726 Bearing, Brake Pivot 844611 Spring, Torsion 840725 Tube, Pedal Pivot 842935 Tab, Locking 452388 Screw, M8-1.25 x 20 mm Flange 450453 Nut, M8-1.25 Flange 894308 Switch, Clutch Micro 450510 Screw, M3-0.5 x 20 mm Pan Head 452424...

  • Page 54: Manual Transmission Shifter Linkage

    HAULSTER Serial No. 84065 All 9.1 Manual Transmission Shifter Linkage Diesel Units 21 22 Diesel Unit Cable Attachment Shifter Mounting and Cable Routing View Rotated 90 Degrees for Clarity...
  • Page 55 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes 800582 Screw, 1/4-20 x 3/4 in. Truss Head Diesel Units 2703956.7 Mount, Shifter 2703953 Selector, Gear 842773 Rod End, 1/2-20 308091 Flat Washer, 1/2 311763 Screw, 1/2-20 x 2-1/4 in. Hex Head 843679 Plate, Wear 452692...

  • Page 56: Manual Transmission Shifter Linkage

    HAULSTER Serial No. 84070 All 10.1 Manual Transmission Shifter Linkage Serial No. 84072 All Gas Units Shifter Mounting and Cable Routing View Rotated 90 Degrees for Clarity Gas Unit Cable Attachment...
  • Page 57 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes 4146819 Retaining Ring M6 4142630 Mount, Shifter 4142627 Selector, Gear 842773 Rod End, 1/2-20 308091 Flat Washer, 1/2 311763 Screw, 1/2-20 x 2-1/4 in. Hex Head 843679 Plate, Wear 452692 Screw, M6-1 x 12 mm Self Tap 604174 Flat Washer, 3/8 in.

  • Page 58: Automatic Transmission Shifter

    HAULSTER Serial No. 84071 All 11.1 Automatic Transmission Shifter Item Part No. Qty. Description Serial Numbers/Notes 103867 Flat Washer, 5/16 302030 Screw, 1/4-20 x 1-1/4 in. 306375 Nut, 1/4-20 Hex 306396 Lockwasher, 1/4 800582 Screw, 1/4-20 x 3/4 in. 821164 Hair Pin, 1/4 x 1-1/8 in.

  • Page 59: Automatic Transmission Oil Cooler

    HAULSTER Serial No. 84071 All 12.1 Automatic Transmission Oil Cooler Item Part No. Qty. Description Serial Numbers/Notes 838340 Oil Cooler 800789 Kit, Oil Cooler Mounting 826590 Hose, 5/16 in. I.D. 821893 Trim, Push On 809231 Grommet 825624 Hose Clamp > Change from previous revision...

  • Page 60: Frame Attachments

    HAULSTER Serial No. All 13.1 Frame Attachments...
  • Page 61 • Terminal, 1/4 in. Female 16 AWG 2 Wire Terminal 800934 Screw, M6-1 x 16 mm Flange Head 548175 Flat Washer, 1/4 450452 Nut, M6-1 Hex Flange Frame, Lower ROPS and Platform See 14.1 838427 Decal, Cushman 844847 Decal, Textron > Change from previous revision...

  • Page 62: Frame And Lower Rops

    HAULSTER Serial No. All 14.1 Frame and Lower ROPS Gas Engine and T ransmission Mount s...
  • Page 63 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes Frame, Main 4 Wheel Standard Frame, Painted Black Frame, Galvanized Main 4 Wheel Optional Galvanized Frame 893145.7 ROPS, Lower Front Suspension See 16.1, 17.1 and 18.1 893525G01 Support, Platform 452406 Screw, M10-1.5 x 90 mm Flange Grade 8.8 452398 Screw, M10-1.5 x 20 mm Flange...

  • Page 64: Rear Axle

    HAULSTER Serial No. All 15.1 Rear Axle Gas Units Diesel Units 17 / 18...
  • Page 65 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes 2701165 11.16:1 Rear Differential Assembly See 40.1 800198 Locknut, 1/2-20 809180 Flat Washer, 1/2 893862 Spring, Leaf 843238 • Bushing, Nylatron 893613 Upstop 813850 Bumper, Travel Limiting 887187 U-Bolt, 2 x 5-1/4 in. 444730 Nut, 7/16-14 800909...

  • Page 66: Front Control Arms

    HAULSTER Serial No. All 16.1 Front Control Arms...
  • Page 67 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes 4120138 Frame, 4 Wheel Steering 893266 Upper Control Arm 893233 Left Side Lower Control Arm 893234 Right Side Lower Control Arm 844148 Upper Ball Joint • Boot • Boot Retainer • Screw, 5/16-24 x 1 in. Hex Head Black Oxide Finish, Grade 8 •...

  • Page 68: Steering Linkage

    HAULSTER Serial No. All 17.1 Steering Linkage...
  • Page 69 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes 841255 Steering Gear 305134 • Nut, 7/8-14 Hex Jam 308008 • Lockwasher, 7/8 841336 Arm, Pitman 894635 Strut Assembly 800945 Screw, M12-1.75 x 60 mm Hex Head 450455 Nut, M12-1.75 Hex Flange Grade 10.9 311392 Screw, 7/16-14 x 2 in.

  • Page 70: Front Brakes

    HAULSTER Serial No. All 18.1 Front Brakes...
  • Page 71 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes 2702257.7 Front Hub Includes cup portion of Items 3 & 4 800908 • Bolt, M12-1.5 x 42 mm Wheel 500534 Outer Bearing Cup and Cone 500596 Inner Bearing CUp and Cone 2702217 Tube, Left Front Brake 841839 Tube, Right Front Brake...

  • Page 72: Steering Column

    HAULSTER Serial No. All 19.1 Steering Column Lower ROPS 23 / 24 Power Steering Hose Routing...
  • Page 73 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes 893571 Tube, Steering Mount 800930 Screw, M8-1.25 x 16 mm Flange 306799 Lockwasher, 5/16 External Tooth 450453 Nut, M8-1.25 Flange 893344 Shaft, Steering 887259 Bearing Assembly 828590 • Housing, Bearing 808060 • Bearing, Needle 819923 Collar, Foam 2700453...

  • Page 74: Diesel Radiator

    HAULSTER Serial No. 84065 All 20.1 Diesel Radiator 840754 009034880...
  • Page 75 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes 843862 Tube, 1/4 in. I.D. Clear Vinyl 10 Foot Length, Cut to 12 in. 835805 Hose, Radiator Overflow ★ 452006 Flat Washer, 5/16 ★ 446134 Lockwasher, 5/16 ★ 443106 Nut, 5/16-18 Hex 450452 Nut, M6-1 Hex Flange 450541...

  • Page 76: Gas Radiator

    HAULSTER Serial No. 84070 All 21.1 Gas Radiator Serial No. 84071 All Serial No. 84072 All...
  • Page 77 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes 843862 Tube, 1/4 in. I.D. Clear Vinyl 10 Foot Length, Cut to 12” 835805 Hose, Radiator Overflow 452006 Flat Washer, 5/16 446134 Lockwasher, 5/16 443106 Nut, 5/16-18 Hex 450452 Nut, M6-1 Hex Flange 450541 Screw, M6-1 x 16 mm Hex Flange 452378...

  • Page 78: Diesel Engine And Transmission Mounting

    HAULSTER Serial No. 84065 All 22.1 Diesel Engine and Transmission Mounting...
  • Page 79 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes Engine and Clutch See 25.1 4192125 Frame, Engine Mount Mount, Engine See 13.1, Left shown, right similar 306836 Screw, 3/8-16 x 2-1/4 in. Hex Head 306981 Flat Washer, 3/8 841885 Mount, Engine Isolation 809174 Washer, Isolator 120177...

  • Page 80: Gas Engine And Mt Mounting

    HAULSTER Serial No. 84070 All 23.1 Gas Engine and MT Mounting Serial No. 84072 All...
  • Page 81 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes Engine Assembly See 26.1 Manual Transmission Order with engine 4140899 Plate, Clutch Housing 4251250 Clutch Disc and Pressure Plate Set • Pressure Plate 2702547 Screw, M8-1.25 x 16 mm Lockwasher 2702688 Stud, M10-1.25 x 65 mm 2702687 Screw, M10-1.25 x 75 mm Flange 2702686...

  • Page 82: Gas Engine And At Mounting

    HAULSTER Serial No. 84071 All 24.1 Gas Engine and AT Mounting...
  • Page 83 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes Engine Assembly See 26.1 4148212 Automatic Transmission 4140900 Plate, Transmission Housing 4148213 Torque Converter 4120097 Plate, Drive 4148065 Screw, M8-1.25 x 9.5 mm Flange 2702688 Stud, M10-1.25 x 65 mm 2702686 Screw, M10-1.25 x 55 mm Flange 2702756 Screw, M10-1.25 x 50 mm Flange 2702690...

  • Page 84: Diesel Engine And Clutch

    HAULSTER Serial No. 84065 - 1651 ~ XXXX 25.1 Diesel Engine and Clutch...
  • Page 85 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes 4173201 Engine, Kubota D1105 E3B 4113986 • Engine Oil Filter 4183623 • Alternator 4174440 Mount, Right Side Engine 800547 Screw, M10-1.25 x 20 mm Flange 303269 Lockwasher, 7/16 103867 Flat Washer, 5/16 452389 Screw, M8-1.25 x 25 mm Flange Pump, Power Steering...

  • Page 86: Diesel Engine And Clutch

    HAULSTER Serial No. 84065 - xxxx and Up 25.2 Diesel Engine and Clutch...
  • Page 87 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes 4173201 Engine, Kubota D1105 E3B 4113986 • Engine Oil Filter 4183623 • Alternator 4209665 Mount, Right Side Engine 800547 Screw, M10-1.25 x 20 mm Flange 303269 Lockwasher, 7/16 103867 Flat Washer, 5/16 452389 Screw, M8-1.25 x 25 mm Flange 4216305...

  • Page 88: Suzuki Gas Engine

    HAULSTER Serial No. 84070 All 26.1 Suzuki Gas Engine Serial No. 84071 All Serial No. 84072 All...
  • Page 89 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes Suzuki K6 Engine See Engine Parts Manual 2701908 • Oil Filter 4140919 • Belt, Water Pump and Alternator 4120017 • Right Side Engine Mount 4140905 • Bolt, RIght Side Engine Mount 4120018 •...

  • Page 90: Diesel Engine Speed Control

    HAULSTER Serial No. 84065 All 27.1 Diesel Engine Speed Control...
  • Page 91 Item Part No. Qty. Description Serial Numbers/Notes 2703683 Throttle Cable See 5.1 for other end of cable Kubota Diesel Engine See 25.1 4174720 Bracket, Throttle 452390 Screw, M8-1.25 x 30 mm Flange 450453 Nut, M8-1.25 Flange 800547 Screw, M8-1.25 x 16 mm Hex Head 452388 Screw, M8-1.25 x 20 mm Flange 4175021...

  • Page 92: Diesel Engine Air Filter

    HAULSTER Serial No. 84065 All 28.1 Diesel Engine Air Filter...
  • Page 93 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes 601585 Box, Air 452405 Screw, M10-1.5 x 80 mm Hex Flange 450454 Nut, M10-1.5 Hex Flange 36092-G01 Hose, 2 in. x 16 in. High Temp Air 11391G7 Clamp, Hose 3001965 Air Filter 5000919 •...

  • Page 94: Diesel Engine Exhaust And Remote Oil Filter 94 30.1

    HAULSTER Serial No. 84065 All 29.1 Diesel Engine Exhaust and Remote Oil Filter Tailpipe Outlet to be parallel to ground. View Rotated 180°...
  • Page 95 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes Kubota Engine See 25.1 553020 • Gasket, Exhaust 4183634 • Head, Remote Filter 4113986 • Engine Oil Filter 4190701 Fitting, 90° 4174290 Bracket, Remote FIlter 800547 Screw, M10-1.25 x 20 mm Hex Head 303269 Lockwasher, 7/16 306325...
  • Page 96 HAULSTER Serial No. 84070 All 30.1 Governor Linkage Serial No. 84071 All Serial No. 84072 All...
  • Page 97 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes 4139208 Plate, Governor 4141031 Bolt, Intake Manifold Included with Engine 306396 Lockwasher, 1/4 308090 Flat Washer, 1/4 845224 Plug, Tube 11391G4 Clamp, 1/4 in. to 5/8 in. Worm Drive 4144145 Plug, 3/8 x 1 in. Tube 2700540 Lever, Governor 2700859...

  • Page 98: Governor

    HAULSTER Serial No. 84070 All 31.1 Governor Serial No. 84071 All Serial No. 84072 All...
  • Page 99 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes 4141425 Governor 111812 • Yoke, Spool 111814 • Washer, Thrust 358964 • Washer, Thrust 111817 • Spool, Governor 112840 • Bearing, Thrust 130728 • Nut, 1/4-20 Hex Jam 111813 • Seal, Shaft 160410 •...

  • Page 100: Gas Engine Air Filter

    HAULSTER Serial No. 84070 All 32.1 Gas Engine Air Filter Serial No. 84071 All Serial No. 84072 All...
  • Page 101 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes Engine Assembly See 26.1 842915 Bracket, Air Filter 452389 Screw, M8-1.25 x 25 mm Hex Flange 450453 Nut, M8-1.25 Hex Flange 4118027 Air Filter 5000913 • Element, AIr Filter 5000914 • Vactuator Valve 4139211 Hose, Engine Air Intake 4140617...

  • Page 102: Gas Engine Remote Oil Fill

    HAULSTER Serial No. 84070 All 33.1 Gas Engine Remote Oil Fill Serial No. 84071 All Serial No. 84072 All Item Part No. Qty. Description Serial Numbers/Notes 4188041 Bracket, Valve Cover 548971 Screw, 5/16-18 x 5/8” Hex Flange 4148202 Cap, Oil FIll Included with Engine 843420 O-Ring...

  • Page 103: Gas Engine Exhaust

    HAULSTER Serial No. 84070 All 34.1 Gas Engine Exhaust Serial No. 84071 All Serial No. 84072 All Tailpipe outlet to be parallel to ground. Item Part No. Qty. Description Serial Numbers/Notes 4233161 Muffler 4232042 Catalytic Converter 2702502 Bolt, Muffler Flange 2702501 Spring, Muffler Flange 838295.8...

  • Page 104: Fuel Tank

    HAULSTER Serial No. All 35.1 Fuel Tank Right Frame Rail Diesel Vehicles Gas Vehicles...
  • Page 105 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes 4166842 Fuel Tank Gas Vehicles Only 843726 • Tube, Fuel Pick Up Gas Vehicles Only 4166841 • Elbow, 90° 1/4 Gas Vehicles Only 361117 • Bushing Gas Vehicles Only 4170840 • Rollover Valve Gas Vehicles Only 4168131 •...

  • Page 106: Diesel Fuel System

    HAULSTER Serial No. 84065 All 36.1 Diesel Fuel System...
  • Page 107 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes 826590 Hose, Fuel Tank to Fuel Pump 5/16 in. 25 Foot Roll, Cut to 13 in. 4113022 Clamp, Hose 826590 Hose, Fuel Return 25 Foot Roll, Cut to 21-1/2 in. 826590 Hose, Pump to Fuel Filter 5/16 in. 25 Foot Roll, Cut to 7 in.

  • Page 108: Gas Fuel System

    HAULSTER Serial No. 84070 All 37.1 Gas Fuel System Serial No. 84071 All Serial No. 84072 All CONNECT TO FUEL INJECTOR RAIL CONNECT TO REAR FACING PORT ON INTAKE MANIFOLD...
  • Page 109 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes 4218621 Hose, Fuel Tank to Adapter 5/16 in. 6 Ft. length, cut to 14 in. 4223561 Clamp, Clutch Type Hose 4218622 Hose, Adapter to Pump 7/16 in. 6 In. length, cut to 3 in. 4218621 Hose, Pump to Fuel Filter 5/16 in.

  • Page 110: Diesel Electrical Components

    HAULSTER Serial No. 84065 All 38.1 Diesel Electrical Components Item 8 Routing Engine Harness Ground Wires...
  • Page 111 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes 450452 Nut, M6-1 Hex Flange 452378 Screw, M6-1 x 20 mm Hex Flange 2701465 Solenoid, Starter 120052 • Lockwasher, #10 2702244 • Nut, #10-32 Hex 306325 • Lockwasher, 5/16 443106 • Nut, 5/16-18 Hex 4244442 Bracket, Horn, Brake Fluid Reservior 800943...

  • Page 112: Gas Electrical Components

    HAULSTER Serial No. 84070 All 39.1 Gas Electrical Components Serial No. 84071 All Serial No. 84072 All Item 8 Routing Engine Harness Ground Wires Black Wires Wires...
  • Page 113 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes 450452 Nut, M6-1 Hex Flange 450544 Screw, M6-1 x 30 mm Pan Head 2701465 Solenoid, Starter 120052 • Lockwasher, #10 2702244 • Nut, #10-32 Hex 306325 • Lockwasher, 5/16 443106 • Nut, 5/16-18 Hex 4244442 Bracket, Horn, Brake Fluid Reservior 800943...

  • Page 114: Differential Assembly

    HAULSTER 40.1 Differential Assembly Serial No. All Part Number 2701165...
  • Page 115 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes 2701165 Differential Assembly 11.16:1 Differential 891829 • Differential Housing See 41.1 • Axle Tubes and Shafts See 42.1 • Input Shaft See 44.1 • Front Cover See 43.1 112050 • Screw, 1/4-20 x 5/8 in. Self Tap 820008 •...

  • Page 116: Differential Housing

    HAULSTER Serial No. 84065 - 1651 ~ 1692 41.1 Differential Housing Part Number 891829...
  • Page 117 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes 891829 Differential Housing • Bearing Caps 306829 • Screw, 7/16-14 x 2 in. Hex Head 103867 • Flat Washer, 5/16 111074 • Plug, Drain 111758 • Stud, 3/8-16 & 3/8-24 x 1-23/32 306322 •...

  • Page 118: Differential Housing

    HAULSTER Serial No. 84065 - 1693 and Up 41.2 Differential Housing Serial No. 84070 - All Part Number 891829 Serial No. 84071 - All Serial No. 84072 - All...
  • Page 119 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes 891829 Differential Housing • Bearing Caps 306829 • Screw, 7/16-14 x 2 in. Hex Head 103867 • Flat Washer, 5/16 111074 • Plug, Drain 111758 • Stud, 3/8-16 & 3/8-24 x 1-23/32 306322 •...

  • Page 120: Axle Tubes And Shafts

    HAULSTER Serial No. All 42.1 Axle Tubes and Shafts...
  • Page 121 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes 2701165 Differential Assembly 11.16:1 Differential 2703507.7 • Tube, Right Side Axle 2703506.7 • Tube, Left Side Axle 2700528 • Left Side Axle Assembly 2700510 • • Shaft, Left Side Axle 845356 • • Washer 800743 •...

  • Page 122: Front Cover

    HAULSTER 43.1 Front Cover Serial No. All 11.16:1 Differential (2701165)
  • Page 123 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes 836431 Cover, Front 306322 Screw, 5/16-18 x 7/8 in. Hex Head 103867 Flat Washer, 5/16 307776 Screw, 3/8-16 x 2-3/4 in. Hex Head 810437 Clamp, 1/2 in. P 810435 Clamp Right Side Brake Tube 306981 Flat Washer, 3/8 836852...

  • Page 124: Input Shaft

    HAULSTER 44.1 Input Shaft Serial No. 84065 - 1651 ~ 1692 11.16:1 Differential (2701165)
  • Page 125 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes 836423 Shaft, Input 836693 Bearing, Ball 800695 Ring, External Retaining 800737 Ring, Internal Retaining 812335 Seal, Oil 836428 Spacer, Bearing 548952 Lockring 836420 Spacer, Pinion 836440 Pinion, 18 Tooth 800559 Nut, 1/2-20 Crown Lock 836441 Gear, 49 Tooth 809180...

  • Page 126: Input Shaft

    HAULSTER 44.2 Input Shaft Serial No. 84065 - 1693 and Up Serial No. 84070 - All 11.16:1 Differential (2701165) Serial No. 84071 - All Serial No. 84072 - All...
  • Page 127 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes 4211961 Shaft, Input 836693 Bearing, Ball 800695 Ring, External Retaining 800737 Ring, Internal Retaining 812335 Seal, Oil 836428 Spacer, Bearing 548952 Lockring 836420 Spacer, Pinion 4211960 Pinion, 18 Tooth 800911 Nut, 9/16-18 Crown Lock 836441 Gear, 49 Tooth 809156...

  • Page 128: Transmission Clutch Release-Shift Selector 128 46.1

    HAULSTER Serial No. 84065 - All 45.1 Transmission Clutch Release-Shift Selector Diesel Engine Only 1 / 18...
  • Page 129 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes 2701430 Transmission, 4 Speed Diesel 09205-03019 • Roll Pin 845223 • Gasket, Shift Case 2702659 • Screw, M8-1.25 x 40 mm 01550-08553 • Screw, M8-1.25 x 55 mm 844228 • Stop, 5th Gear Lockout 548222 •...
  • Page 130 HAULSTER Serial No. 84065 - All 46.1 Transmission Case Diesel Engine Only...
  • Page 131 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes 24700-85200 Case, Transmission Upper and Lower Half 2702690 • Pin, Alignment 2702665 • Screw, M8-1.25 x 120 mm Flange 2702470 • Screw, M8-1.25 x 30 mm Flange 2702659 • Screw, M8-1.25 x 40 mm Flange 2702471 •...

  • Page 132: Input And Main Shaft

    HAULSTER Serial No. 84065 - All 47.1 Input and Main Shaft...
  • Page 133 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes 24110-80410 Shaft, Input 4th Gear 2702561 Bearing, Needle 4141037 Bearing, Input Shaft Ball 09380-28007 Cir Clip 24410-83000 High Speed Syncroniser Includes Hub and Sleeve 24471-60A00 Key, Syncronizer 2703581 Spring, High Speed Syncronizer 24432-83001 Ring, Syncronizer 2703453...

  • Page 134: Gear Shift Fork Linkage

    HAULSTER Serial No. 84065 - All 48.1 Gear Shift Fork Linkage...
  • Page 135 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes 25411-85201 Shaft, Low Speed Fork 1st and 2nd Gear 25420-85201 Shaft, High Speed Fork 3rd and 4th Gear 25451-85261 Shaft, Reverse Fork Reverse 06111-12004 Ball 25415-83000 Spring, Detent 09261-03017 Roller 2703699 Fork, Low Gear Shift 1st and 2nd Gear 2703699 Fork, High Gear Shift...

  • Page 136: Diesel Engine Main Harness

    HAULSTER Serial No. 84065 All 49.1 Diesel Engine Main Harness Part Number 894266 Engine Harness Engine Harness Connector #1 Connector #2 Engine Harness Connector Engine Harness (Gas Only) Connector #3 Cab Stop Light (Option) Flasher Jumper Plug (Option) Tail Light Harness 12-1/2”...
  • Page 137 HAULSTER Item Part No. Qty. Description Serial Number / Notes 825973 Connecter, Six Male Terminal 825886 Terminal, 1/4 in. Male 14-16 Gauge Single Wire 825961 Terminal, 1/4 in. Male 10 Gauge Two Wire 829630 Connector, Four Female Terminal 825748 Terminal, 1/4 in. Female 14-16 Gauge Single Wire 825878 Terminal, 1/4 in.

  • Page 138: Diesel Engine And Fan Harness

    HAULSTER Serial No. 84065 All 50.1 Diesel Engine and Fan Harness Part Numbers 4174321, 4179800, and 4179801 Starter Oil Pressure Switch Ground Wires Parking Brake Glow Plug Starter Fuel Solenoid Solenoid Fuel Shutoff Relay Engine Harness Connector #1 Engine Harness Connector #2 Engine Harness Diode...
  • Page 139 HAULSTER Item Part No. Qty. Description Serial Numbers/Notes 4174321 Engine Harness 825877 • Connector, Six Female Terminal 825748 • Terminal, 1/4 in. Fem. 14-16 Gauge Single Wire 825878 • Terminal, 1/4 in. Fem. 10 Gauge Two Wire 829630 • Connector, Four Male Terminal 825961 •...

  • Page 140: Gas Main Harness

    HAULSTER Serial No. 84070 All 51.1 Gas Main Harness Serial No. 84071 All Serial No. 84072 All Part Number 4238042 AT/MT Engine Speed Harness Connectors Shift Sensor Back-Up Solenoid Switch 17” Connector Shift Switch 10” 6” 20” Back-Up 10” Parking Brake Alarm Switch 30”...
  • Page 141 HAULSTER Item Part No. Qty. Description Serial Number / Notes 825973 Connecter, Six Male Terminal 825886 Terminal, 1/4 in. Male 14-16 Gauge Single Wire 825961 Terminal, 1/4 in. Male 10 Gauge Two Wire 829631 Connector, Four Female Terminal 825748 Terminal, 1/4 in. Female 14-16 Gauge Single Wire 825878 Terminal, 1/ in.

  • Page 142: Gas Main Harness (Continued)

    HAULSTER Serial No. 84070 All 51.1 Gas Main Harness (Continued) Serial No. 84071 All Serial No. 84072 All Part Number 4238042 AT/MT Engine Speed Harness Connectors Shift Sensor Back-Up Solenoid Switch 17” Connector Shift Switch 10” 6” 20” Back-Up 10” Parking Brake Alarm Switch...
  • Page 143 HAULSTER Item Part No. Qty. Description Serial Number / Notes 826192 Tubing, 3/4 in. I.D. Black Convoluted 25 Foot Bulk 826193 Tubing, 7/16 in. I.D. Green Convoluted 25 Foot Bulk Connector, 12 Contact Male MT Engine Harness Connector 833257 Terminal, Female 838463 Seal, Wire 2700933...

  • Page 144: Gas Engine Electrical Schematic

    HAULSTER Serial No. 84070 All 52.1 Gas Engine Electrical Schematic Serial No. 84071 All Serial No. 84072 All See page 148 for 34 pin connector Bn/ Y e Gn/Wh Bk/Rd Wh/Rd Wh/Rd Bk/Bn Bk/Wh Connector Pins 1 - 3, 7-13, Gn/Wh and 16 Not Used.
  • Page 145 HAULSTER Gn/Bk Bk/Wh Shifter Rd/ Y e Bk/Wh Light 25 A Bk/Wh Bk/Wh Rd/Bk Wh/Rd 15 A Rd/Og Bn/ Y e Bn/ Y e 10 A Gn/Bk Gn/Wh Gn/Wh 15 A F a n Bk/Rd Motor Wh/Rd F a n Rel a y Bk/Rd Bk/Gn...
  • Page 146 HAULSTER Gn/Bk Bk/Wh Bk/Wh Bk/Wh Bk/Wh Bk/Wh Bk/Wh 20 A 10 A Clutch Switch Ye/Rd (Manual Transmission) Ye/Rd 10 A Pk/Bu Wh/Og Wh/Gn 10 A ACC - B + A Accessory Accessory Accessory Accessory Accessory Ignition OFF - None Connector 1 Connector 2 Connector 3 Connector 4...
  • Page 147 HAULSTER T ai l Light Bu/Bk Bu/Bk Brake Light Rd/Bk Rd/Bk Single Horn Horn T ail Ligh t Button Harness Bk/Rd Cab Stop Og/Bk Light Accesso r y Brake Wh/Rd Accesso r y Connector 1 Brake Og/Bk Accesso r y Connector 2 Power Point...

  • Page 148: Gas Engine Schematic

    HAULSTER Serial No. 84070 All 53.1 Gas Engine Schematic Serial No. 84071 All Serial No. 84072 All Bn/Bk Bn/Wh Air / Fuel Bk/Rd Bk/Rd Ratio Sensor Og/Bk Ye/Bu Gn/Wh Gn/Wh Gy/Bu Ye/Bu Bn/Wh Rd/Bk Rd/Bk Bn/Bk Rd/Ye Gn/Ye Rd/Bu Rd/Bu Bk/Bu Gy/Bu Gn/Bu...
  • Page 149 HAULSTER Injector #1 Br/Bk Br/Bk Bk/Rd Bn/Wh Bk/Rd Injector #2 Bk/Rd Injector #3 Bk/Rd Bn/Wh Crank Angle Gn/Wh Sensor Rd/Bk Bk/Rd Bk/Rd Rd/Bk Rd/Ye Rd/Bk Rd/Bk Rd/Bu Oxygen Sensor Rd/Ye Rd/Bu Gy/Bu Bk/Rd Bk/Rd Knock Wh/Rd Sensor Bk/Rd Wh/Bk Gy/Bu Crank Position Sensor Bk/Wh...

  • Page 150: Diesel Engine Electrical Schematic

    HAULSTER Serial No. 84065 All 54.1 Diesel Engine Electrical Schematic Automatic Transmission Controller Heater 20 A Accessory 10 A Accessory Ye/Rd Clutch Connector 1 Ye/Rd Switch 10 A Accessory Ye/Rd Wh/Gn Connector 2 10 A Accessory Connector 3 ACC - B + A Ignition OFF - None ON - B +A+I...
  • Page 151 HAULSTER Left Tail Light Tail Light Brake Bu/Bk Bu/Bk Bu/Bk Light Rd/Bk Rd/Bk Horn Horn Tail Tail Light Button Light Harness 894314 Brake Rd/Bk Light Cab Stop Og/Bk Right Tail Light Light Accessory Brake Wh/Rd Accessory Connector 1 Brake Og/Bk Accessory Connector 2 Brake...
  • Page 152 HAULSTER Rd/Bk Wh/Ye Wh/Ye Wh/Rd Pk/Bu Wh/Bk Rd/Bk Ye** Wh/Bk** Wh/Bk...
  • Page 153 INDEX ......00414-G5 112050 2700177 2702475 ......009034880 112840 2700275 2702484 ......01116-G01 11391G4 2700334 2702489 ..... 01421-08303 11391G7 2700335 2702494 ..... 01550-08353 11657G3 2700380 2702500 ....
  • Page 154 INDEX ........ 302288 361005 4141037 4175560 ........ 302944 361117 4141425 4175561 ....... 303269 37610-80023 4142186 4175562 ....... 38061A 4142627 4175620 ........303952 38541 4142630 4176887 ......
  • Page 155 INDEX ........4238927 450739 548159 800909 ........4240882 452004 548175 800911 ......4241843 452006 800927 ......4242482 452378 800930 ....4244442 548222 ..548224 ........4244712 452379 548325 800934...
  • Page 156 INDEX ........825877 833512 840436 843550 ........825878 833715 840508 843551 ......833953 840725 843561 ........825880 835271 840726 843562 ........825884 836420 840754 843563 ....
  • Page 157 INDEX ....889870 894933 ....890000 894934 ....891829 894935 ..894936 ....892164 894998.7 ....892228 895013 ....892486 895113 ..892676 ..892921 ..892933 ..893145.7 ..893233 ..893234 ..893266 ..
  • Page 158 Equipment from Jacobsen is built to exacting standards ensured by ISO 9001 and ISO 14001 registration at all of our manufacturing locations. A worldwide dealer network and factory trained technicians backed by Genuine Jacobsen Parts provide reliable, high-quality product support. When Performance Matters.

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