Choke Cable And Housing Installation; Carburetor Removal; Carburetor Disassembly - Cushman HAULER 1200 Repair Manual

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FUEL SYSTEM
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.

Choke Cable and Housing Installation

B
NOTICE: Hardware that is removed must be
installed in its original position unless otherwise
specified. If the torque values are not specified,
refer to the Torque Specifications table in the
GENERAL INFORMATION AND ROUTINE MAINTE-
NANCE section.
Feed the choke cable assembly (4) through the hole in
the bezel (8) (Ref. Fig. 3). Insert the cable and bezel into
the seat panel and through the air cleaner intake and
install the lock washer (7) and nut (6) finger tight. Slide
the threaded portion of the housing through the carbure-

Carburetor Removal

Tool List
Socket, 10 mm............................................................. 1
Ratchet ........................................................................ 1
Extension, 3"................................................................ 1
Parallel Jaw Pliers ....................................................... 1
Straight Blade Screwdriver .......................................... 1
Phillips Screwdriver ..................................................... 1
Torque Wrench, in. lbs................................................. 1
Loosen the hose clamps (1) from each end of the air
intake hose (2). Remove hose (2) (Ref. Fig. 5).
Disconnect the fuel line (12) from the carburetor and plug
the fuel line. Disconnect the solid linkage from the carbu-
128
16
15
15
11
12
Fig. 5 Carburetor Operation
Qty.
Repair and Service Manual
tor mounted bracket (5) and attach the nuts (3) to the
choke cable housing finger tight. Insert the choke cable
bullet into the choke arm (1) hole and release. Make sure
that the choke and choke knob are both in the open posi-
tion.
Adjust the position of the curved portion of the cable
housing to ensure that the cable does not contact other
moving parts. Check the cable to be sure that there are
no sharp bends or kinks in the cable before firmly tighten-
ing the nuts at both ends of the cable.
1
10
14
retor throttle lever. Refer to the SPEED CONTROL sec-
tion. Remove the choke cable from the choke lever
swivel.
Remove the nuts (13), PCV valve (14), gaskets (15) and
choke bracket (16) and slide the carburetor (11) from the
engine studs (10).

Carburetor Disassembly

Tool List
Socket, 12 mm .............................................................1
Ratchet.........................................................................1
Pliers ............................................................................1
Straight Blade Screwdriver (narrow) ............................1
2
13
Qty.
653045

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